10 Best Handheld Sanders 2025 in the United States

The BOSCH GET75-6N Electric Orbital Sander is a versatile and powerful tool suitable for a variety of sanding tasks. It features a 7.5 amp motor, making it robust enough for both regular and aggressive sanding. The dual-mode functionality with random orbit and turbo mode allows for flexibility between fine finishing and rapid material removal, which makes it comparable to having both an orbital and a belt sander in one device.

The variable speed control (290 to 640 RPM and 3300 to 7300 OPM) offers further customization depending on the task at hand, enhancing its efficiency and precision. The 6-inch disc size is a standard and versatile size for different projects. The corded electric power source might limit mobility and convenience compared to cordless models. The passive dust collection system requires an external vacuum cleaner and hoses, which could add extra steps and equipment for users, though it does help in maintaining a cleaner work environment.

Ergonomically, it includes a removable front handle and weighs 5.7 pounds, which is relatively manageable but may cause fatigue over extended use. The multi-hole pad system allows for compatibility with various abrasive discs, adding to its adaptability. This sander would be a good fit for both professional woodworkers and serious DIY enthusiasts looking for a reliable and efficient tool for detailed sanding and polishing tasks.

The Festool 576028 6-Inch Random Orbital Multi-Mode Sander ROTEX RO 150 FEQ-Plus is a powerful, corded electric sander designed for both professional and DIY use. One of its standout features is the FastFix sanding pad system, which allows you to change pads quickly and easily without needing any tools. This sander offers two motion modes: eccentric motion for smooth, scratch-free finishes and rotary motion for fast material removal. This dual functionality makes it versatile for various sanding tasks.

Its ergonomic design ensures comfortable handling, even during extended use, and the Festool Protector allows you to sand right up to the edge without damaging adjacent surfaces. With a 6-inch pad size, it covers a good surface area, making it efficient for larger projects. However, its corded nature means you'll need access to a power outlet, which might limit mobility.

While the sander is highly effective, it is on the pricier side, which might not be ideal for those on a tight budget. The Festool 576028 is a reliable, high-performance sander suitable for detailed finishing and heavy material removal, best suited for users who need a robust and versatile tool for various sanding applications.

The DEWALT 20V MAX Orbital Sander is a cordless, battery-powered tool designed for users who want mobility without being tied to a power outlet. It features a brushless motor, which runs efficiently and provides good runtime on a single battery charge. The variable speed control, ranging from 8,000 to 12,000 orbits per minute (OPM), allows adjustment of the sanding speed depending on the project, offering versatility for different materials and finishes.

Its 5-inch sanding pad with an 8-hole hook-and-loop system makes changing sandpaper quick and easy, saving time. The low-profile design helps users get closer to the work surface for more precise sanding, and the rubberized grip ensures comfortable handling over extended periods. Dust management is well thought out; it comes with a one-handed locking dust bag and a dust port that connects easily to DEWALT's vacuum systems, helping maintain a cleaner workspace.

On the downside, the sander is sold as a tool-only model, so batteries and charger must be purchased separately if not already owned. While the dust bag is convenient, it may fill up quickly during heavy use compared to a full vacuum system. Weighing just over 2 pounds, the sander is light enough for most users but might feel slightly bulky to some. It suits DIYers and professionals who need a reliable cordless orbital sander for fine sanding jobs with good dust control. Though not the cheapest option, its build quality, power efficiency, and ergonomic features make it a solid choice for those invested in the DEWALT 20V battery platform.