10 Best Handheld Sanders 2025 in the United States

The Festool 576339 6-Inch Random Orbital Sander ETS EC150/5 EQ-Plus is a corded electric handheld sander that caters well to both coarse and intermediate sanding needs. This sander boasts a robust motor power, operating at 4.5 amps, which ensures efficient material removal with its 5 mm sanding stroke. One of its standout features is the stepless speed pre-selection, allowing users to maintain a constant speed even under load, which is essential for achieving consistent results on various surfaces.

The inclusion of EC technology and a sanding pad brake with a carbide tip contributes to the tool's longevity, making it a durable option for frequent use. Ergonomically, the Festool sander is designed to minimize user fatigue, weighing only 2.5 lbs (1.2 kg) and incorporating a Vibration Control System for smoother operation. This makes it comfortable to use over extended periods, ideal for detailed and precision work.

The pad, sized at 6 inches and compatible with the Multi-Jetstream 2 system, ensures effective dust collection, promoting a cleaner work environment. However, the sander's compact design might limit its usage for larger surface areas, and its reliance on a corded power source could restrict mobility compared to cordless alternatives. Additionally, the product dimensions and weight of the entire setup, including the Systainer3 case, may be a bit bulky for some users. Despite these minor drawbacks, the Festool 576339 is supported by a 3-year manufacturer warranty, making it a reliable choice for those prioritizing precision and comfort in their sanding tasks.

The BOSCH GET75-6N Electric Orbital Sander is a versatile and powerful tool suitable for a variety of sanding tasks. It features a 7.5 amp motor, making it robust enough for both regular and aggressive sanding. The dual-mode functionality with random orbit and turbo mode allows for flexibility between fine finishing and rapid material removal, which makes it comparable to having both an orbital and a belt sander in one device.

The variable speed control (290 to 640 RPM and 3300 to 7300 OPM) offers further customization depending on the task at hand, enhancing its efficiency and precision. The 6-inch disc size is a standard and versatile size for different projects. The corded electric power source might limit mobility and convenience compared to cordless models. The passive dust collection system requires an external vacuum cleaner and hoses, which could add extra steps and equipment for users, though it does help in maintaining a cleaner work environment.

Ergonomically, it includes a removable front handle and weighs 5.7 pounds, which is relatively manageable but may cause fatigue over extended use. The multi-hole pad system allows for compatibility with various abrasive discs, adding to its adaptability. This sander would be a good fit for both professional woodworkers and serious DIY enthusiasts looking for a reliable and efficient tool for detailed sanding and polishing tasks.

The DEWALT 20V MAX Orbital Sander is a cordless, battery-powered tool designed for users who want mobility without being tied to a power outlet. It features a brushless motor, which runs efficiently and provides good runtime on a single battery charge. The variable speed control, ranging from 8,000 to 12,000 orbits per minute (OPM), allows adjustment of the sanding speed depending on the project, offering versatility for different materials and finishes.

Its 5-inch sanding pad with an 8-hole hook-and-loop system makes changing sandpaper quick and easy, saving time. The low-profile design helps users get closer to the work surface for more precise sanding, and the rubberized grip ensures comfortable handling over extended periods. Dust management is well thought out; it comes with a one-handed locking dust bag and a dust port that connects easily to DEWALT's vacuum systems, helping maintain a cleaner workspace.

On the downside, the sander is sold as a tool-only model, so batteries and charger must be purchased separately if not already owned. While the dust bag is convenient, it may fill up quickly during heavy use compared to a full vacuum system. Weighing just over 2 pounds, the sander is light enough for most users but might feel slightly bulky to some. It suits DIYers and professionals who need a reliable cordless orbital sander for fine sanding jobs with good dust control. Though not the cheapest option, its build quality, power efficiency, and ergonomic features make it a solid choice for those invested in the DEWALT 20V battery platform.