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10 Best Portable Plasma Cutters 2025 in the United States

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ARCCAPTAIN

ARCCAPTAIN

ARCCAPTAIN 55A Plasma Cutter, Large LED Display, Non-Touch Pilot ARC Plasma Cutting Machine, 110/220V Dual Voltage IGBT Inverter, 1/2" Clean Cut, Post Flow, 2T/4T, for Beginners DIY

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#1

Winner

ARCCAPTAIN

ARCCAPTAIN

Editor’s Choice

ARCCAPTAIN 55A Plasma Cutter, Non-Touch Pilot ARC High-Frequency Air Plasma Cutting Machine, 110/220V Dual Voltage IGBT Inverter, 1/2" Clean Cut, Post Flow,2T/4T, and 1/4" - 18 NPT, for Beginners DIY

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Sponsored

ARCCAPTAIN

ARCCAPTAIN

ARCCAPTAIN 55A Plasma Cutter, Large LED Display, Non-Touch Pilot ARC Plasma Cutting Machine, 110/220V Dual Voltage IGBT Inverter, 1/2" Clean Cut, Post Flow, 2T/4T, for Beginners DIY

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#2
ARCCAPTAIN

ARCCAPTAIN

Editor’s Choice

ARCCAPTAIN Plasma Cutter, [Large LED Display] 50Amps Cutter Machine with 110/220V Dual Voltage DC Inverter IGBT 1/2 Inch Clean Cut Post Flow and 2T/4T, for Beginners DIY

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#3
ARCCAPTAIN

ARCCAPTAIN

Editor’s Choice

ARCCAPTAIN iControl Cut55 Pro Plasma Cutter, [APP Control] 55 Amp Non-Touch Pilot Arc 120V/240V Plasma Cutter Machine, Large LED Display and 2T/4T, 3/4 inch Maximum Cut, DC Inverter IGBT

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#4
bestarc Pl

bestarc

bestarc Plasma Cutter, Non Touch Pilot Arc, Air Sensor Technology, 110/220V Dual Voltage 50Amps Screen Display, IGBT Digital Plasma Cutter Machine (BTC500DP 7GEN 110/220V)

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#5
YESWELDER

YESWELDER

YESWELDER Plasma Cutter 65Amp Non-High Frequency Non-Touch Pilot Arc, Digital Display DC Inverter 110/220V Dual Voltage Blowback Plasma Cutting Machine CUT-65DS PRO

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#6
Hypertherm

Hypertherm

Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead

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#7
Hypertherm

Hypertherm

Hypertherm Powermax 65 SYNC Plasma Cutter w/CPC Port, 25 ft. 180 Degree Machine Torch 083349

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#8
Hobart Air

Hobart

Hobart AirForce 40i Plasma Cutter, Model:500576

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#9
LOTOS LTP5

LOTOS

LOTOS LTP5000D Plasma Cutter, 2024 Upgraded 5/8" 16mm Clean Cut 3/4" 20mm Severance Cut 50A Non-Touch Pilot Arc Plasma Metal Cutter Machine, Plasma Cutting Equipment, Dual Voltage 120V or 240V, Brown

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#10
Hypertherm

Hypertherm

Hypertherm Powermax 85 SYNC Plasma Cutter w/ 25 ft. 75 Degree Handheld Torch 087183

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Our Top Picks

#1

Winner

ARCCAPTAIN 55A Plasma Cutter, Non-Touch Pilot ARC High-Frequency Air Plasma Cutting Machine, 110/220V Dual Voltage IGBT Inverter, 1/2" Clean Cut, Post Flow,2T/4T, and 1/4" - 18 NPT, for Beginners DIY

9.9  score

ARCCAPTAIN 55A Plasma Cutter, Non-Touch Pilot ARC High-Frequency Air Plasma Cutting Machine, 110/220V Dual Voltage IGBT Inverter, 1/2" Clean Cut, Post Flow,2T/4T, and 1/4" - 18 NPT, for Beginners DIY

ARCCAPTAIN

9.9  score

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Rating
9.9
Chosen by1,472
Cutting Capacity
Power Supply

Most important from
880 reviews

Cutting Capacity
Versatile in cutting different thicknesses and types of materials, including clean or dirty surfaces.
Power Supply
Cuts through steel effortlessly, even on a 120V setup.

The ARCCAPTAIN 55A Plasma Cutter is designed with convenience and performance in mind, especially for beginners and DIY enthusiasts. One of the standout features is the non-touch pilot arc function which reduces wear on the torch and saves energy, making it more durable over time. The device offers impressive cutting capabilities, providing a clean cut at 1/2 inch and a maximum cut thickness of 3/4 inch, depending on the power supply used (110V or 220V). This flexibility is further enhanced by its lightweight and portable design, weighing only 19.8 pounds and including a shoulder strap for easy transportation.

The ARCCAPTAIN 55A is user-friendly, with preset parameters and an easy setup process, including an air pressure sensor and quick-connect air filter, ensuring efficient operation. Safety features and certifications like TÜV and ANSI add to its reliability. However, users need to be mindful to power on the device only when the screen is off and the fan has stopped to avoid potential issues. The torch quality, using an AG60 Plasma Torch, is sufficient for most tasks but might not meet the needs of more demanding professional applications.

The ARCCAPTAIN 55A is a solid choice for those looking for a reliable, portable plasma cutter that balances ease of use with performance.

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Rating
9.9
Chosen by1,472
Cutting Capacity
Power Supply

Most important from
880 reviews

Cutting Capacity
Versatile in cutting different thicknesses and types of materials, including clean or dirty surfaces.
Power Supply
Cuts through steel effortlessly, even on a 120V setup.

Buying Guide for the Best Portable Plasma Cutters

Choosing the right portable plasma cutter can make a significant difference in your metal cutting tasks. Whether you're a professional or a hobbyist, understanding the key specifications will help you select a model that fits your needs. Portable plasma cutters are versatile tools that can cut through various types of metal with precision and ease. Here are the key specs you should consider when making your decision.
Cutting CapacityCutting capacity refers to the maximum thickness of metal that the plasma cutter can effectively cut. This is important because it determines the range of materials you can work with. Cutting capacities are usually divided into segments such as light-duty (up to 1/4 inch), medium-duty (up to 1/2 inch), and heavy-duty (up to 1 inch or more). If you primarily work with thinner materials, a light-duty cutter will suffice. For thicker metals, opt for a medium or heavy-duty model.
Power SupplyThe power supply of a plasma cutter can be either 110V or 220V. This spec is crucial because it affects the cutter's performance and compatibility with your existing electrical setup. 110V models are suitable for lighter tasks and are more portable, while 220V models offer more power for heavier cutting jobs. Choose a power supply that matches your cutting needs and the electrical outlets available in your workspace.
Duty CycleThe duty cycle indicates how long the plasma cutter can operate continuously before needing to cool down. It is usually expressed as a percentage at a specific amperage. A higher duty cycle means longer continuous operation, which is beneficial for extensive cutting tasks. For occasional use, a lower duty cycle may be sufficient. If you plan to use the cutter frequently or for long periods, look for a model with a higher duty cycle.
PortabilityPortability is a key factor for plasma cutters, especially if you need to move the tool between different job sites. This spec includes the weight and size of the cutter. Lightweight and compact models are easier to transport and store. Consider how often you will need to move the cutter and choose a model that balances portability with the necessary power and features.
Air SupplyPlasma cutters require a source of compressed air to operate. Some models come with built-in air compressors, while others need an external air supply. Built-in compressors add to the convenience and portability but may increase the weight and size of the unit. External air supplies can offer more consistent performance but require additional equipment. Decide based on your workspace setup and whether you prefer the convenience of an all-in-one unit or the flexibility of using an external air source.
Torch QualityThe quality of the torch affects the precision and ease of cutting. A good torch will have ergonomic features, durable construction, and easy-to-replace consumables. High-quality torches provide smoother cuts and longer life, reducing downtime and maintenance costs. If precision and ease of use are important to you, invest in a plasma cutter with a high-quality torch.

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