10 Best Portable Plasma Cutters 2025 in the United States

The ARCCAPTAIN Plasma Cutter is a compact and lightweight machine, weighing just 13 pounds, making it very portable and easy to carry with the included shoulder strap. It suits hobbyists and DIY users who need a reliable cutter for home or workshop use. It works with both 110V and 220V power supplies, offering flexibility depending on your available power source. The cutter can cleanly cut steel, aluminum, and copper up to about half an inch thick, with a maximum recommended cutting thickness of 12mm at lower voltage and 18mm at higher voltage. This makes it capable for many common projects around the house or small jobs. The built-in air regulator and quick setup mean you can start cutting within 30 seconds without special tools. It requires a standard air compressor and has an efficient airflow of 150 liters per minute. The LED display is a helpful feature, showing voltage, current, and error codes clearly, so you don’t have to guess if something is wrong. The torch includes smart control options like adjustable post-flow cooling and two cutting modes (2T/4T), which help extend consumable life and provide smoother cutting.

A limitation of this plasma cutter is that the maximum current at 110V is limited to 35A, which might slow cutting on thicker metals at home voltage. Also, the included torch hose is relatively short at 3 feet, which could restrict movement unless you have an extra hose. It performs well for its price and size but may not meet the needs of heavy industrial use or professionals requiring longer duty cycles or very thick cutting capacity. The noise level is moderate at 60 dB, so basic ear protection is advisable. Overall, this plasma cutter offers a strong balance of power, portability, and user-friendly features, making it a solid choice for beginners and DIY enthusiasts looking for versatility without the complexity of industrial machines.

The ARCCAPTAIN 55A Plasma Cutter is designed with convenience and performance in mind, especially for beginners and DIY enthusiasts. One of the standout features is the non-touch pilot arc function which reduces wear on the torch and saves energy, making it more durable over time. The device offers impressive cutting capabilities, providing a clean cut at 1/2 inch and a maximum cut thickness of 3/4 inch, depending on the power supply used (110V or 220V). This flexibility is further enhanced by its lightweight and portable design, weighing only 19.8 pounds and including a shoulder strap for easy transportation.

The ARCCAPTAIN 55A is user-friendly, with preset parameters and an easy setup process, including an air pressure sensor and quick-connect air filter, ensuring efficient operation. Safety features and certifications like TÜV and ANSI add to its reliability. However, users need to be mindful to power on the device only when the screen is off and the fan has stopped to avoid potential issues. The torch quality, using an AG60 Plasma Torch, is sufficient for most tasks but might not meet the needs of more demanding professional applications.

The ARCCAPTAIN 55A is a solid choice for those looking for a reliable, portable plasma cutter that balances ease of use with performance.

The YESWELDER CUT-65DS PRO is a solid choice for a portable plasma cutter, especially for those working on intricate metal projects, automotive repairs, or hobby tasks. It offers a strong cutting capacity with up to 65 amps, allowing clean cuts of around 8mm thickness at 110V and up to 25mm thickness at 220V, which covers many common cutting needs. The dual voltage feature (110/220V) is handy for flexibility across different power sources. The machine’s non-high frequency blow-back start is a notable safety feature, reducing electrical interference and making it safer around other electronics and for operators.

The non-touch pilot arc torch helps cut through rough or painted metals without needing direct contact, improving cut quality and extending torch life. The digital display is user-friendly, showing key settings like air pressure and current in real time, which helps monitor the machine’s status and troubleshoot issues via error codes. It also includes adjustable cooling and cutting modes (2T/4T), which can ease the cutting process and protect consumables.

While the cutter weighs over 21 pounds and is portable, it is not the lightest option for frequent transport. It requires a clean, regulated air supply, meaning users need an appropriate air compressor setup. The YESWELDER CUT-65DS PRO suits workshop or mobile users who want a reliable, versatile plasma cutter with good safety features and clear digital controls, but those needing ultra-lightweight gear or very high-duty cycles might look elsewhere.