10 Best Baseball Helmet For Big Head 2025 in the United States

The Rawlings COOLFLO HIGHLIGHTER Batting Helmet is designed to offer robust protection and comfort for players. With a molded ABS plastic shell and inner foam padding, it ensures safety during play. The helmet features CoolFlo technology, which includes 15 air vents for optimal airflow, helping keep players cool and dry.

The included face guard adds an extra layer of protection, making it suitable for both baseball and softball. It fits head sizes from 6 1/2 to 7 1/2, which may not be ideal for those with significantly larger heads. However, the one-size design generally covers a wide range of adult and youth players. The helmet is NOCSAE certified, meaning it meets high safety standards.

The matte black finish and lightweight design (1.1 pounds) make it stylish and comfortable to wear. While the helmet provides good protection and ventilation, the lack of size adjustability could be a drawback for some users who need a more tailored fit. Still, for most players within the specified size range, it offers an excellent balance of safety, comfort, and airflow.

The EvoShield XVT™ 2.0 Matte Batting Helmet in Team White, Large/X-Large is designed to cater to adults, especially those with bigger heads. For sizing, it fits head circumferences between 7 ¼” to 7 7/8”, making it suitable for larger head sizes. Adjustability is limited, as sizing is determined by fitted hat size, meaning you need to measure your head circumference to ensure the right fit.

The helmet features lightweight dual-density padding, which is strategically placed for enhanced comfort and protection during play. The padding offers a good balance between feeling secure and comfortable without adding much weight, as the helmet itself is only 1.54 pounds. Ventilation is another strong point with a strategically engineered top plate venting system, keeping your head cool even in intense games.

The material used is ABS for the exterior, with expanded polystyrene for the inner padding, and a polycarbonate outer shell, offering durability and impact resistance. The helmet is certified by SEI to meet NOCSAE standards, ensuring it provides adequate protection and meets safety regulations. Available in a matte finish, it also has a stylish look. However, some users might find the lack of adjustable features a drawback, as it relies heavily on pre-determined sizing. If you’re an adult with a larger head looking for a durable and certified batting helmet, the EvoShield XVT™ 2.0 is a strong contender.

The Easton Z5 2.0 Batting Helmet with Jaw Guard is designed for both junior and senior players, offering a size range of 7 1/8 to 7 1/2. This helmet stands out due to its high-impact resistant ABS thermoplastic shell, which provides excellent protection. The included universal jaw guard, adjustable for both right-handed and left-handed batters, adds an extra layer of safety by protecting the side of the face facing the pitcher.

Comfort is also well-addressed with a dual-density foam liner that absorbs shocks and a Bio-Dri liner to manage moisture and sweat during intense games. This helmet meets the NOCSAE standards, ensuring it is suitable for all levels of play. The adjustable feature makes it more versatile, though the size might still be limited for those with very large heads.

The removable forehead sticker allows for team customization, which can be a nice touch for team spirit. However, some users might find the matte finish prone to visible scratches. The helmet's padding and ventilation seem well-designed, but users should ensure it fits their head size comfortably within the specified range. This product caters well to those needing a reliable, adjustable, and NOCSAE-approved helmet but may not be ideal for users with head sizes significantly larger than the specified range.