10 Best Cheap Bean Bag Filler 2025 in the United States

Fairfield Poly-Fil Poly-Pellets are a solid choice if you need a cost-effective filler for bean bags, weighted blankets, or stuffed toys. Made from 100% polypropylene, these pellets are designed to add weight and help crafts sit in lifelike positions. Their oval shape with smooth edges ensures a consistent and even fill, making them comfortable and stable for bean bags. One big plus is that they’re washable once sealed inside a finished project, which helps keep moisture and germs at bay over time. The 25-pound box offers a good amount at a reasonable price, which is great if you’re working on larger projects or multiple items.

Being made in the USA adds a layer of trust in quality and safety. The product information doesn’t specify exact bead size or density, which might be important if you want a very specific feel or firmness. Also, polypropylene pellets are not biodegradable, so they aren't the best option if you’re looking for an eco-friendly alternative.

If you’re after a reliable, durable, and washable filler for crafts that need weight and shape, these pellets perform well without breaking the bank. However, if environmental impact is a priority, you might want to consider other options.

The Welacer Shredded Memory Foam Filling is a strong contender for those looking to refill bean bags or create comfortable cushions. Made from 100% real memory foam, it offers a soft and comfortable feel without added gel particles, which many competitors use. This natural composition is a plus for health-conscious users, as it has no pungent chemical smell or harmful impurities, making it safe for long-term use.

One of its strong points is the unique shredding process that results in larger, neater pieces which are less likely to break down into dust over time. This feature helps maintain the integrity of your bean bag or cushion, ensuring it stays plush and supportive. With a volume expansion of about 2 cubic feet for every 5 pounds, you can effectively fill various items like pillows, dog beds, and plush toys. However, for larger bean bag chairs, multiple bags may be necessary to achieve the desired fullness.

Durability is another highlight, as the foam does not require washing and can be used over a long period, which is practical for everyday items. The random mix of colors and shapes adds a playful touch, appealing to those who enjoy DIY projects. On the downside, while the memory foam is designed to expand, it does require some initial separation after opening due to its natural tendency to stick together. Additionally, some users might find it a bit heavy to handle at nearly 10 pounds for a single pack.

The Big Joe Bean Refill 2 Pack offers 200 liters of polystyrene beads designed to refresh bean bags or similar items. Made from lightweight polystyrene, these beads provide firm support, ensuring your bean bag feels more structured rather than overly soft. One of the standout features is that these beads are 100% recyclable, which is a plus if you’re environmentally conscious. Since they’re made in the USA, you get a reliable, consistent quality product.

Refilling is easy—just cut along the dotted line on the bag and pour in the beads, making it convenient even if you’re new to bean bag maintenance. Each bag contains 100 liters, so smaller chairs may need 2-3 bags, and larger ones 3-4 for a full refill. These polystyrene beads are intended for indoor use only and don’t offer as much cushioning softness compared to foam fillers, so if you want a plush, sinking feel, this might not be the best choice.

Big Joe’s refill is a budget-friendly, easy-to-use option for restoring firmness and structure to your bean bag, especially if you prioritize recyclability and lightweight material.