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10 Best Costco Luggage Carry On 2026 in the United States

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Our Top Picks

#1

Winner

ZERO Halliburton Classic Aluminum 3.0 International Carry-On Zipperless Luggage, Hardside, Four Wheels, Double Latch Locks-TSA Accepted, Auto-Return Handle, Interior Divider, 22-Inch, 33L, Silver

The ZERO Halliburton Classic Aluminum 3.0 Carry-On is a sturdy and stylish option for frequent travelers who need a reliable suitcase for short trips up to three days. Its aluminum shell offers solid protection and a sleek silver look, though this material may add some weight compared to lighter plastics. Measuring 22 inches tall with a 33-liter capacity, it fits most international and domestic overhead compartments, making it a convenient size for quick business or weekend travel.

The suitcase features four smooth dual-wheel spinners with ball bearings that make rolling it very easy, even in busy airports. The telescoping handle has an auto-return mechanism that lowers it quietly and smoothly, which adds a touch of quality and ease of use. Inside, there is a compression feature and one main compartment with a divider to keep belongings organized and stable during transit. Security is well addressed with TSA-approved double latch combination locks, providing peace of mind when checking luggage.

The suitcase lacks expandable sections, so there is limited flexibility if you need to pack extra items. Also, with only one pocket inside, organization options are basic. While the aluminum case is water-resistant, it may show scratches or dents more easily than softer materials. This carry-on is ideal for travelers who want a durable, secure, and easy-to-maneuver suitcase without needing extensive packing compartments or expandability.

#2

ZERO Halliburton Classic Aluminum 3.0 Compact Carry-On, Zipperless, 4 Spinner Wheels, Interior Organization, Telescoping Pull Handle, Carry-Handle, Latch Lock- TSA Accepted, 16-inch, 28L, Silver

The ZERO Halliburton Classic Aluminum 3.0 Compact Carry-On is a sturdy, stylish option especially suited for short trips or business travel. Its compact size (16 x 15 x 9 inches) and 28-liter capacity meet most airline carry-on rules, making it a reliable choice for quick getaways. The aluminum shell offers excellent durability and protection for your belongings, but it also means the suitcase may feel heavier compared to soft-sided luggage. Four spinner wheels with smooth 360-degree rotation make it easy to maneuver through airports and busy streets without much effort. The telescoping handle has a quiet auto-return feature, which adds a touch of convenience and class, helping you glide the suitcase silently.

Inside, the compression system keeps your items secure and organized, reducing shifting during travel—though there is just one main compartment, which might limit how you separate your belongings. Security is strong with a built-in TSA-approved latch lock, ensuring hassle-free inspections without risking damage to your luggage. However, this model is not water resistant, so it might not protect well in heavy rain. Also, it lacks expandable storage, which means you won’t be able to increase packing space on the fly.

This carry-on is ideal for travelers who value durability, smooth handling, and secure locking, particularly for business or short trips. It may not be the best option if you need lightweight or expandable luggage.

#3

Briggs & Riley Essential 22 Inch Carry-On Expandable Spinner - Expandable Hardside Carry-On Luggage with CX Compression Technology - TSA Lock - Spinner Wheels - Sympatico Collection - Black

Rating
8.2
Material
Expandability
Wheels

Most important from
40 reviews

Material
This carry-on stands out with its exceptional quality materials and finishes, backed by a lifetime warranty that adds real peace of mind.
Expandability
The compression feature is a game-changer, allowing you to pack more efficiently when needed without sacrificing durability.
Wheels
The wheels and telescoping handle glide smoothly, making navigation through busy airports effortless and comfortable.
Compartments and Organization
The 70/30 split interior design offers smarter loading compared to typical 50/50 compartments, enhancing organization.
Weight
Despite its sturdy polycarbonate build, the bag feels heavier than expected for a carry-on, which might be a consideration for light packers.

The Briggs & Riley Essential 22" Carry-On Expandable Spinner is a solid choice for travelers looking for a durable and functional suitcase. It’s made from recycled polycarbonate, which offers a good balance of sturdiness and lightness, weighing about 4 kilograms. Its 22-inch size fits most airline carry-on requirements, and the bag expands to provide some extra packing space when needed. The spinner wheels and telescoping handle make it easy to roll smoothly in any direction, which helps reduce strain while navigating busy airports.

Inside, you’ll find a fully lined interior with tie-down straps and a zippered divider to keep your clothes organized and secure. It also has three external pockets for easy access to smaller items. Security is addressed with a built-in combination lock, which adds peace of mind. One standout feature is the self-repairing zipper, meaning small zipper snags can fix themselves, extending the bag’s lifespan. The suitcase is water-resistant, which helps protect your belongings from light rain but isn’t fully waterproof.

The 4 kg weight might feel a bit heavy if you’re looking to pack lightly or want the lightest carry-on possible. Also, with only one main compartment, it may not offer as much organizational variety as some users prefer. The black color and solid design are classic and versatile, suitable for both men and women. This Briggs & Riley carry-on is a dependable option for frequent travelers who value durability, smooth mobility, and thoughtful features but don’t mind a slightly heavier bag.

Rating
8.2
Material
Expandability
Wheels

Most important from
40 reviews

Material
This carry-on stands out with its exceptional quality materials and finishes, backed by a lifetime warranty that adds real peace of mind.
Expandability
The compression feature is a game-changer, allowing you to pack more efficiently when needed without sacrificing durability.
Wheels
The wheels and telescoping handle glide smoothly, making navigation through busy airports effortless and comfortable.
Compartments and Organization
The 70/30 split interior design offers smarter loading compared to typical 50/50 compartments, enhancing organization.
Weight
Despite its sturdy polycarbonate build, the bag feels heavier than expected for a carry-on, which might be a consideration for light packers.

Buying Guide for the Best Costco Luggage Carry On

Choosing the right carry-on luggage is essential for a smooth travel experience. When selecting a carry-on, you need to consider several factors to ensure it meets your travel needs and complies with airline regulations. Here are some key specifications to look at and how to navigate them to find the best fit for you.
Size and DimensionsSize and dimensions are crucial because airlines have specific size limits for carry-on luggage. This spec ensures your bag fits in the overhead compartment or under the seat. Typically, carry-ons range from 18 to 22 inches in height. If you travel frequently with different airlines, opt for a smaller size to meet the most restrictive requirements. For those who need more packing space and usually fly with airlines that allow larger carry-ons, a 22-inch bag might be ideal.
WeightThe weight of the carry-on itself is important because airlines also have weight limits for carry-on luggage. A lighter bag allows you to pack more without exceeding these limits. Carry-ons generally weigh between 5 to 10 pounds. If you tend to pack heavy, choose a lighter bag to maximize your packing capacity. For those who pack light, the weight of the bag may be less of a concern.
MaterialThe material of the carry-on affects its durability, weight, and flexibility. Common materials include hard-shell plastics like polycarbonate and soft fabrics like nylon or polyester. Hard-shell cases offer better protection for fragile items but can be heavier. Soft-shell cases are lighter and can expand to fit more items. If you carry delicate items, a hard-shell might be better. For flexibility and lighter weight, a soft-shell is preferable.
WheelsWheels make it easier to maneuver your carry-on through airports and other travel environments. There are two main types: two-wheel and four-wheel (spinner) designs. Two-wheel bags are more stable on uneven surfaces, while four-wheel spinners offer better maneuverability in tight spaces. If you often navigate crowded airports or narrow aisles, a four-wheel spinner is ideal. For rougher terrain, a two-wheel design might be more suitable.
Compartments and OrganizationThe internal and external compartments of a carry-on help keep your belongings organized. Look for features like multiple pockets, dividers, and compression straps. If you carry a variety of items, such as electronics, toiletries, and clothing, a bag with multiple compartments will help keep everything in order. For simpler packing needs, fewer compartments might suffice.
Security FeaturesSecurity features like TSA-approved locks and anti-theft zippers can protect your belongings. TSA-approved locks allow security personnel to open your bag without damaging it. Anti-theft zippers are designed to prevent tampering. If you travel to areas where security is a concern, these features are essential. For less risky travel, basic zippers and locks may be adequate.
ExpandabilitySome carry-ons have expandable sections that allow you to increase packing space when needed. This feature is useful for trips where you might bring back more items than you left with. If you often find yourself needing extra space, look for a bag with expandability. For those who pack consistently light, this feature may not be necessary.
HandleThe handle of the carry-on should be sturdy and comfortable to use. Telescoping handles that adjust to different heights are ideal. Check for handles that lock in place and are easy to grip. If you are taller or shorter than average, an adjustable handle is important to ensure comfort. For average height travelers, a standard handle may be sufficient.

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