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10 Best Cutting Torches 2025 in the United States

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Our Top Picks

#1

Winner

Victor G150 Series J-CPT Portable Tote, Tanks included. 0384-0948

The Victor G150 Series J-CPT Portable Tote is designed primarily for light-duty cutting, brazing, and heating tasks, making it suitable for DIY enthusiasts or occasional users rather than heavy industrial work. A major strength of this torch is its ergonomic tote design, which includes a convenient carrying handle and built-in storage, making it easy to transport and manage. The quality and safety that Victor is known for are evident in this product, giving users confidence during operation.

One of the notable features is its lightweight, making it manageable for users who may not be accustomed to heavier tools. It’s also relatively easy to maintain, which is a plus for beginners. However, while it excels in portability and user-friendliness, it does have some limitations. The cutting capacity is more suited for lighter jobs, so those looking for robust performance might find it lacking.

Additionally, the lack of water resistance means that users should be cautious about using it in damp environments, which could affect durability. The Victor G150 is great for home use or small projects but may not meet the needs of professionals or those requiring a cutting torch for demanding tasks.

#2

Hobart 770502 Medium Duty Oxy-Acetylene Kit

The Hobart 770502 Medium Duty Oxy-Acetylene Kit is a versatile option for those needing a reliable cutting torch. It’s designed primarily for oxy-acetylene cutting, but with a simple switch of the tips, it can also be used with propane, adding flexibility depending on your fuel preference. This dual functionality makes it suitable for a variety of cutting tasks and applications.

The medium-duty designation suggests it's suitable for moderate usage, which is ideal for hobbyists or small workshop settings, rather than heavy industrial use. The kit’s adaptability to propane also indicates potential cost savings and ease of fuel sourcing.

The Hobart 770502 offers practicality and flexibility for users looking for a medium-duty cutting torch with the ability to switch between acetylene and propane fuels.

#3

ESAB Victor 0384-0945 G150 J-P Light Duty Gas Welding Outfit Tote Kit Without Tanks, R150-200/R150-540 Gas Regulators, 103-01FP Torch Handle, Striker, 12.5' - 3/16" Hose, Goggles, Tank Key

The ESAB Victor 0384-0945 G150 J-P Light Duty Gas Welding Outfit Tote Kit stands out for its portability and thoughtful design. It features a molded plastic carrying case with an ergonomic handle and balanced design, making it easy to carry. Built-in storage compartments add convenience by keeping consumables and accessories within reach. This is particularly useful for those who need to move around frequently with their tools, like automotive technicians or DIY enthusiasts.

The torch handle, model 103-01FP, is part of the package, along with a 12.5-foot hose, goggles, and a tank key. These accessories enhance the kit's usability right out of the box. The cutting capacity of up to 1/2 inch and welding capability up to 1 1/4 inches (with optional nozzles) make it suitable for light-duty tasks, making it an excellent choice for small to medium-scale projects. It uses oxy-acetylene processes, which are common and effective for various applications.

However, it doesn't come with tanks, which means additional purchases are necessary to get started. This might be a bit inconvenient for some users. Additionally, while the kit includes essential safety equipment like goggles, users might need to invest in more comprehensive safety gear depending on their specific use cases. The ease of maintenance is another positive aspect, as the design allows for straightforward access to components. Potential buyers should be aware of the need for periodic upkeep to ensure longevity and optimal performance. The kit is not discontinued, which means ongoing support and availability of parts are likely. For those seeking a light-duty, portable gas welding solution, the ESAB Victor 0384-0945 is a strong candidate, though the lack of included tanks and the need for extra safety gear might be minor drawbacks.

Buying Guide for the Best Cutting Torches

Choosing the right cutting torch is essential for ensuring safety, efficiency, and precision in your cutting tasks. Whether you are a professional welder, a hobbyist, or someone who needs to perform occasional metal cutting, understanding the key specifications of cutting torches will help you make an informed decision. Here are the main factors to consider when selecting a cutting torch that best fits your needs.
Type of Cutting TorchThere are two main types of cutting torches: oxy-fuel and plasma. Oxy-fuel torches use a combination of oxygen and a fuel gas (like acetylene) to cut through metals, making them suitable for thicker materials and outdoor use. Plasma torches use an electrical arc and compressed air to cut through metals, offering cleaner cuts and higher precision, especially for thinner materials. Choose an oxy-fuel torch if you need to cut thick metals or work outdoors, and a plasma torch if you require precision and cleaner cuts on thinner materials.
Cutting CapacityCutting capacity refers to the maximum thickness of metal that the torch can cut through. This is important because it determines the range of materials you can work with. Cutting capacities are usually segmented into light-duty (up to 1/2 inch), medium-duty (up to 1 inch), and heavy-duty (over 1 inch). If you primarily work with thin metals, a light-duty torch will suffice. For more versatility, a medium-duty torch is a good choice. If you need to cut very thick metals, opt for a heavy-duty torch.
Fuel TypeThe type of fuel used in oxy-fuel torches can affect performance and cost. Common fuel gases include acetylene, propane, and natural gas. Acetylene provides the hottest flame and is ideal for cutting thicker metals quickly. Propane and natural gas are less expensive and safer to store but may not cut as quickly as acetylene. Choose acetylene for high-performance cutting and propane or natural gas for cost-effective and safer storage options.
Torch Handle and WeightThe handle and weight of the torch affect user comfort and control. A lighter torch is easier to handle and reduces fatigue during extended use, while a heavier torch may offer more stability. Handles come in various designs, with some offering ergonomic grips for better comfort. If you plan to use the torch for long periods, prioritize a lightweight and ergonomically designed handle. For occasional use, handle weight may be less critical.
Safety FeaturesSafety features are crucial to prevent accidents and ensure safe operation. Look for torches with built-in flashback arrestors, check valves, and regulators. Flashback arrestors prevent flames from traveling back into the hoses, while check valves prevent gas from flowing backward. Regulators control the gas pressure for safe and consistent operation. Always prioritize torches with comprehensive safety features to protect yourself and your equipment.
Ease of MaintenanceRegular maintenance is necessary to keep your cutting torch in good working condition. Some torches are designed for easy maintenance with replaceable parts and simple cleaning procedures. Consider how easy it is to access and replace parts like tips, nozzles, and hoses. If you prefer minimal maintenance, look for torches with durable components and straightforward maintenance requirements.

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