10 Best Dewalt Hand Sanders 2025 in the United States

The DEWALT 20V MAX Orbital Sander is a battery-powered, cordless tool designed for those needing a versatile and efficient hand sander. It features a brushless motor which improves runtime and efficiency, making it suitable for both casual DIYers and professionals who want longer use between charges. With variable speed control ranging from 8,000 to 12,000 orbits per minute (OPM), users can fine-tune sanding speed to match different materials or tasks, offering flexibility for various projects.

The sander uses a replaceable 8-hole hook-and-loop sanding pad, a common and convenient size that allows for quick paper changes, helping maintain productivity. Its low-profile design helps users get close to the work surface, which is great for precise sanding in tight spots or edges. Comfort is addressed with a textured rubber grip, aiding in steady handling during longer sanding sessions. For dust management, it includes a one-handed locking dust bag and a dust port compatible with DEWALT dust collectors, although those collectors must be purchased separately, which could be a downside if dust control is a priority and you don’t already own those accessories.

The sander weighs just over 2 pounds, making it light enough to reduce fatigue without sacrificing power. The tool does not come with a battery or charger included, which is common in “tool only” kits, so users with existing DEWALT 20V batteries will find it easy to add to their collection. This sander is best suited for users who want a reliable, cordless orbital sander with adjustable speed and good dust control options, especially if they already own related DEWALT tools and accessories. If you need a complete kit with batteries included or prefer a corded tool for continuous power, this may not be the ideal choice.

The DEWALT Orbital Sander Kit (DWE6421K) is a reliable, corded sander that boasts a powerful 3.0 amp motor capable of delivering 12,000 orbits per minute (OPM). This makes it highly effective for a range of sanding tasks, from light finishing to more aggressive material removal. The 5-inch pad size is versatile, suitable for both small and larger surfaces, and its round shape ensures smooth handling in tight areas and corners.

One of its strong points is the improved dust collection system, which includes a one-handed locking dust bag and compatibility with DEWALT's dust collectors and other vacuum systems through an optional connector, making cleanup easier and maintaining a cleaner work environment. The sander's ergonomics are well thought out, with a shorter height bringing you closer to the workpiece for better control, and a rubber over-mold on all critical areas of the sander minimizing hand fatigue. The separate counterweight design further reduces vibration, enhancing user comfort during extended use.

However, as a corded model, it does limit mobility compared to cordless alternatives. Additionally, it only offers a single speed setting (12,000 OPM), which might be less flexible for users who require variable speed for different materials or projects. This DEWALT sander is a solid choice for DIY enthusiasts and professionals looking for a powerful, comfortable, and efficient tool, though those needing variable speed control or cordless freedom might find it less ideal.

The DEWALT 20V MAX* Belt Sander (DCW220B) is a cordless tool designed for efficiency and ease of use. It is powered by a 20V battery and features a brushless motor, which delivers up to 22% more power compared to traditional corded sanders. This allows for longer runtime and efficient sanding on various materials. The sander has an impressive dust collection system, capable of achieving up to 95% dust collection efficiency when paired with a compatible DEWALT dust extractor, helping to keep your workspace clean.

It boasts a larger sanding surface area, making it a good choice for larger jobs as well. The variable speed trigger with a 25-speed selection dial allows users to precisely control the speed to match the sanding application, enhancing control and results. The quick-release tool-free system makes changing the sanding belt fast and easy.

Additionally, the overmolded auxiliary handle offers a comfortable grip for two-handed operation, which can be particularly useful for demanding tasks. One downside is that the dust collection system requires a separate purchase of the compatible DEWALT airlock. Another consideration is that it is sold as a tool only, meaning you need to have or purchase the battery and charger separately. Despite these drawbacks, the DEWALT 20V MAX* Belt Sander is well-suited for professional use and demanding projects, thanks to its power, efficiency, and ergonomic design.