10 Best Dustless Sanders 2025 in the United States

The Festool ETS EC 150/5 EQ-Plus is a high-quality dustless sander that excels in fine sanding tasks, making it a great choice for both woodworking professionals and DIY enthusiasts. One of its standout features is the effective dust collection system, which ensures a cleaner work environment. The stepless speed pre-selection and constant speed under load allow for precise control while sanding, providing a smooth finish even on challenging surfaces.

Powering this sander is a corded electric source, which means you won't have to worry about battery life during your projects. The 3 mm sanding stroke generates a high surface quality, ideal for those looking to achieve a professional finish. Moreover, the EC technology and sanding pad brake with carbide tip enhance the durability and longevity of the tool.

Weighing only 2.5 lbs (1.2 kg), it’s designed with ergonomics in mind, ensuring minimal fatigue during prolonged use. The vibration and extraction detection technology adds an extra layer of safety and comfort, making it suitable for extended work sessions. While the sander's compact design and lightweight are advantageous, its corded nature may limit mobility compared to battery-operated options. Users who require flexibility to move around without being tethered might find this a drawback. Additionally, although it performs excellently in fine sanding, users looking for a tool that can handle rough sanding tasks might need additional equipment.

The Festool 575994 Planex LHS 2 225 EQI-Plus Drywall Sander is a standout choice for professionals and DIY enthusiasts looking for an effective dustless sanding solution. One of its key strengths is the integrated dust collection system, which helps maintain a clean workspace, a crucial aspect when working with drywall. Its variable suction power is a thoughtful feature that reduces the physical strain on your arms and back, making it easier to operate for extended periods. The adjustable working length with the option to add extensions is a significant plus for reaching high or awkward spaces without needing a ladder.

The ergonomic T-handle is designed for comfort, allowing users to maneuver the sander with ease. Weighing in at 22 pounds, it is relatively lightweight for its size, enhancing portability and ease of use. The included LED light ring is another useful feature, illuminating the work area and helping to identify uneven surfaces that need attention.

There are some downsides to consider. Being a corded electric model, it may limit mobility if you're working in larger spaces away from power outlets. While the build quality is robust, it's worth noting that this sander comes at a higher price point, which may not be justifiable for casual users or those on a tight budget. Additionally, some users might find the sanding pad size of 220mm a little cumbersome for smaller tasks or intricate details.

The Festool Planex LHS 2 225 EQI-Plus is particularly suited for contractors or serious DIYers who frequently deal with large surfaces, while occasional users may find it more than they need.

The DEWALT 20V MAX Orbital Sander is designed for users who prioritize dust management while sanding, making it a solid choice for both DIY enthusiasts and professionals. One of its key strengths is its efficient dust collection system, which can connect to DEWALT dust collectors for effective dust extraction, ensuring a cleaner work environment. The brushless motor enhances runtime and efficiency, making this sander reliable for various sanding tasks. With a variable-speed control ranging from 8,000 to 12,000 OPM, users can easily adjust the speed to suit different applications, adding to its versatility.

The low-profile design is a plus, allowing users to get closer to the work surface for more precise sanding. The texturized rubber grip makes it comfortable to use, even for extended periods. Additionally, the quick-change sanding pad system simplifies the process of replacing sandpaper, which is a definite convenience.

There are some drawbacks to consider. The product is sold as a tool-only option, meaning you'll need to purchase the battery and charger separately if you don’t already have them. This can add to the cost, especially for those just starting out. Furthermore, while the dust-sealed switch helps with durability, the build quality may not feel as robust compared to some corded models, which could be a concern for heavy-duty users. The dust port works well with designated DEWALT vacuums, but users may need an additional connector for compatibility with other vacuum systems, which is an extra cost to factor in. The DEWALT 20V MAX is a solid dustless sander suitable for those who value convenience and efficiency in their sanding tasks, though potential users should weigh the additional expenses for a complete setup.