10 Best Dustless Sanders 2025 in the United States

The Festool 575994 Planex LHS 2 225 EQI-Plus Drywall Sander is a standout choice for professionals and DIY enthusiasts looking for an effective dustless sanding solution. One of its key strengths is the integrated dust collection system, which helps maintain a clean workspace, a crucial aspect when working with drywall. Its variable suction power is a thoughtful feature that reduces the physical strain on your arms and back, making it easier to operate for extended periods. The adjustable working length with the option to add extensions is a significant plus for reaching high or awkward spaces without needing a ladder.

The ergonomic T-handle is designed for comfort, allowing users to maneuver the sander with ease. Weighing in at 22 pounds, it is relatively lightweight for its size, enhancing portability and ease of use. The included LED light ring is another useful feature, illuminating the work area and helping to identify uneven surfaces that need attention.

There are some downsides to consider. Being a corded electric model, it may limit mobility if you're working in larger spaces away from power outlets. While the build quality is robust, it's worth noting that this sander comes at a higher price point, which may not be justifiable for casual users or those on a tight budget. Additionally, some users might find the sanding pad size of 220mm a little cumbersome for smaller tasks or intricate details.

The Festool Planex LHS 2 225 EQI-Plus is particularly suited for contractors or serious DIYers who frequently deal with large surfaces, while occasional users may find it more than they need.

The DEWALT 20V MAX Orbital Sander is designed for users who prioritize dust management while sanding, making it a solid choice for both DIY enthusiasts and professionals. One of its key strengths is its efficient dust collection system, which can connect to DEWALT dust collectors for effective dust extraction, ensuring a cleaner work environment. The brushless motor enhances runtime and efficiency, making this sander reliable for various sanding tasks. With a variable-speed control ranging from 8,000 to 12,000 OPM, users can easily adjust the speed to suit different applications, adding to its versatility.

The low-profile design is a plus, allowing users to get closer to the work surface for more precise sanding. The texturized rubber grip makes it comfortable to use, even for extended periods. Additionally, the quick-change sanding pad system simplifies the process of replacing sandpaper, which is a definite convenience.

There are some drawbacks to consider. The product is sold as a tool-only option, meaning you'll need to purchase the battery and charger separately if you don’t already have them. This can add to the cost, especially for those just starting out. Furthermore, while the dust-sealed switch helps with durability, the build quality may not feel as robust compared to some corded models, which could be a concern for heavy-duty users. The dust port works well with designated DEWALT vacuums, but users may need an additional connector for compatibility with other vacuum systems, which is an extra cost to factor in. The DEWALT 20V MAX is a solid dustless sander suitable for those who value convenience and efficiency in their sanding tasks, though potential users should weigh the additional expenses for a complete setup.

The DEWALT 20V MAX Cordless Drywall Sander is an excellent choice for those looking to tackle drywall sanding tasks while minimizing dust. One of its standout features is the efficient dust collection system, which works seamlessly with compatible DEWALT dust extractors via the AirLock system. This is a big plus for anyone concerned about maintaining a clean workspace. The brushless motor provides improved runtime and durability, eliminating the hassle of changing brushes, making it a low-maintenance option.

The cordless design powered by a 20V battery adds to its convenience, allowing you to maneuver easily without being tied down by cords. The telescoping shaft makes it user-friendly, providing access to difficult areas, which is essential for drywall work. The variable-speed dial allows you to adjust the sanding speed to match different applications, giving you better control over the sanding process.

There are a few drawbacks to consider. The sander is relatively lightweight at 8.59 pounds, which is great for maneuverability but may not feel as sturdy for some users. Also, the fact that batteries are sold separately could be a downside for those new to the DEWALT ecosystem, as it means an additional investment. While it is well-received, some users may find the battery life limited for larger projects, requiring extra batteries on hand.

This drywall sander is designed for DIY enthusiasts and professionals looking for a portable, efficient sanding solution. Its ergonomic design and effective dust collection make it suitable for those who prioritize cleanliness and ease of use in their sanding tasks.