10 Best Hard Shell Luggage Brand 2025 in the United States

The LUGGEX Zipperless Luggage is a 20-inch carry-on suitcase made from polycarbonate and aluminum, weighing 8.6 pounds with a capacity of 36 liters. One of its standout features is the zipperless design with TSA latches, which simplifies access and enhances security. The suitcase also includes a secure lock mechanism that requires pressing both sides simultaneously to open, adding an extra layer of protection against accidental openings.

Users will appreciate the smooth rolling performance due to the wheels with built-in springs, which minimize vibrations and provide stability across various surfaces. The durable corner protectors and reinforced aluminum frame ensure the suitcase can withstand knocks and extreme temperatures, making it suitable for demanding travel conditions. The aesthetics, with its charcoal metallic finish, are modern and visually appealing.

However, at 8.6 pounds, some users might find the weight a bit heavy for a carry-on, especially when fully packed. Additionally, the capacity of 36 liters may be limiting for those needing more space for their travel essentials. Despite these minor drawbacks, the LUGGEX Zipperless Luggage offers a good blend of security, durability, and style, making it a strong contender for travelers looking for reliable carry-on luggage.

The Away Medium Checked Luggage is a solid choice for travelers seeking a lightweight yet durable hard-shell suitcase. Its 100% polycarbonate shell offers good protection from bumps and is water repellent, which helps keep your belongings safe and dry. At 26 inches, it’s a practical size for checked baggage, suitable for trips lasting a week or more. Weighing just over 10 pounds, it strikes a reasonable balance between sturdiness and portability.

The suitcase features smooth 360-degree spinner wheels and a quick-release trolley handle with adjustable heights, making it easy to maneuver through airports or busy streets. Additional handles on the side and bottom help with lifting, which is handy when placing your luggage in overhead bins or car trunks. Inside, the patented compression system and organized compartments, including a water-resistant laundry bag, help maximize packing space and keep things neat.

Security is well covered with a TSA-approved combination lock, ensuring your luggage meets airline security standards and your possessions stay protected. A limited lifetime warranty backs the product, providing peace of mind against damage to many parts, including wheels and handles. Although weighing 10.4 pounds, it isn’t the lightest option available, which might add to travel weight. The sea green color offers a fresh aesthetic, but those preferring more traditional or varied colors may find the choices limited. The price point reflects its premium features, which might be higher than average.

This suitcase is particularly suited for frequent travelers who value durability, maneuverability, and organized packing. It appeals to those seeking a stylish, reliable hard-shell luggage solution capable of handling one- to two-week trips efficiently.

The Away Carry-On Luggage is a solid choice if you're looking for a durable and lightweight hard-shell suitcase. Made from 100% polycarbonate, it offers good protection against bumps and is water-repellent, which helps keep your belongings safe. Weighing 7.5 pounds, it's light enough for easy handling but still sturdy. The 22-inch size fits most airline carry-on rules, making it convenient for short trips of about 3 to 5 days. This suitcase rolls smoothly on its premium 360-degree spinner wheels, allowing easy movement in crowded airports or tight spaces. The quick-release telescoping handle adjusts to two heights, adding comfort when pulling your luggage. It also has a grab handle underneath for easier lifting.

Inside, the suitcase is thoughtfully organized with a compression pad system to fit more clothes and a water-resistant laundry bag, which helps keep dirty items separate. Security is strong with the TSA-approved combination lock, giving peace of mind during travel. The design is sleek and modern, with a navy blue color that looks stylish without being flashy. Additionally, the company backs it with a limited lifetime warranty covering key parts like wheels, handles, and zippers, showing confidence in its durability.

At 7.5 pounds, some competitors might offer lighter carry-ons, which could be a consideration if you want the absolute lightest option. Also, while the interior is well-organized, those who need very detailed compartmentalization might find it a bit basic. This suitcase is an excellent pick for travelers seeking reliable, easy-to-maneuver, and secure hard-shell carry-on luggage that balances style and function.