10 Best Hard Shell Luggage Brand 2025 in the United States

The LUGGEX Zipperless Luggage is a 20-inch carry-on suitcase made from polycarbonate and aluminum, weighing 8.6 pounds with a capacity of 36 liters. One of its standout features is the zipperless design with TSA latches, which simplifies access and enhances security. The suitcase also includes a secure lock mechanism that requires pressing both sides simultaneously to open, adding an extra layer of protection against accidental openings.

Users will appreciate the smooth rolling performance due to the wheels with built-in springs, which minimize vibrations and provide stability across various surfaces. The durable corner protectors and reinforced aluminum frame ensure the suitcase can withstand knocks and extreme temperatures, making it suitable for demanding travel conditions. The aesthetics, with its charcoal metallic finish, are modern and visually appealing.

However, at 8.6 pounds, some users might find the weight a bit heavy for a carry-on, especially when fully packed. Additionally, the capacity of 36 liters may be limiting for those needing more space for their travel essentials. Despite these minor drawbacks, the LUGGEX Zipperless Luggage offers a good blend of security, durability, and style, making it a strong contender for travelers looking for reliable carry-on luggage.

The TUMI Alpha Medium Trip Expandable 4-Wheeled Packing Case stands out for its durability and professional design. Made from FXT ballistic nylon, it promises longevity and reliability, which is ideal for frequent travelers. Its expandable feature with a lever lock two-stage expansion system makes it versatile, accommodating more items for extended trips. The four dual spinner wheels ensure smooth and easy maneuverability, reducing the strain of travel. The built-in TSA combination lock adds an extra layer of security, giving peace of mind during your travels. Additionally, the top and side grab handles enhance convenience when lifting and transporting the suitcase. One of the notable strengths of this luggage is the five-year warranty, reflecting the brand’s confidence in its durability.

However, there are a few considerations to keep in mind. The material, while robust, might not appeal to those seeking the sleek, modern look of hard-shell finishes. The weight of the suitcase, given its sturdy build, might be heavier compared to other materials, which could be a drawback for some users. Also, being an imported product from China, some might be concerned about the manufacturing origin. In terms of aesthetics, its professional and understated design in black is likely to appeal more to business travelers rather than leisure travelers looking for vibrant color options.

In conclusion, this TUMI suitcase is best suited for professionals and frequent travelers who prioritize durability, security, and functionality over style and lightweight properties.

The Away Large Trunk is a solid choice for travelers needing a spacious and durable hard-shell suitcase. Made from 100% polycarbonate, it offers a sturdy and water-repellent shell that can handle rough handling while remaining lightweight at 12.3 pounds for its size. With dimensions suitable for checked luggage on most airlines, it provides ample space for trips lasting three weeks or more, thanks to a slimmer top lid and a deep main compartment with a patented compression system to maximize packing capacity. Maneuverability is excellent with smooth 360° spinner wheels and an adjustable quick-release trolley handle that make navigating airports easier. The suitcase also includes practical features like an underside grab handle for lifting and a water-repellent laundry bag to keep dirty clothes separate. Security is well addressed with a TSA-approved combination lock, giving peace of mind when checking bags. The design is neat and functional, with a navy blue color that balances style and practicality.

It is important to note that at over 12 pounds, it is not the lightest in its class, which might add to your overall luggage weight allowance. Another minor drawback is the relatively narrow top lid, which could make packing certain bulky items a bit tricky. The product comes with a limited lifetime warranty covering many key parts, which shows confidence in its durability. This suitcase is ideal for frequent or long-term travelers who want a reliable, organized, and secure hard-shell option without being overly complicated.