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10 Best Hard Shell Luggage Brand 2025 in the United States

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Our technology thoroughly searches through the online shopping world, reviewing hundreds of sites. We then process and analyze this information, updating in real-time to bring you the latest top-rated products. This way, you always get the best and most current options available.

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Our Top Picks

#1

Winner

LUGGEX Aluminum Frame Luggage with Spinner Wheels, Zipperless Polycarbonate Hard Shell Suitcase, Carry On 20 Inch, Charcoal Metallic

Rating
9.9
Chosen by1,435
Size and Capacity
Weight
Wheels

Most important from
545 reviews

Size and Capacity
It easily fits in the SWA carry-on and likely fits in cheaper flights as well.
Weight
One advantage of a really light bag is the ability to carry it over rough areas, enhancing longevity.
Wheels
The 360 spinner wheels make the suitcase so easy to maneuver.
Security Features
The heavy-duty precision locks provide peace of mind while traveling, either with a 3-digit code or just the locks themselves.
Compartments and Organization
The inner liners keep your belongings organized, with at least one being water-resistant for liquids.
Durability
It's not Pelican-grade durable but takes scuffs and bumps well, suitable for domestic trips.
Aesthetics
The suitcase is super well made, sleek, and surprisingly stylish.

The LUGGEX Zipperless Luggage is a 20-inch carry-on suitcase made from polycarbonate and aluminum, weighing 8.6 pounds with a capacity of 36 liters. One of its standout features is the zipperless design with TSA latches, which simplifies access and enhances security. The suitcase also includes a secure lock mechanism that requires pressing both sides simultaneously to open, adding an extra layer of protection against accidental openings.

Users will appreciate the smooth rolling performance due to the wheels with built-in springs, which minimize vibrations and provide stability across various surfaces. The durable corner protectors and reinforced aluminum frame ensure the suitcase can withstand knocks and extreme temperatures, making it suitable for demanding travel conditions. The aesthetics, with its charcoal metallic finish, are modern and visually appealing.

However, at 8.6 pounds, some users might find the weight a bit heavy for a carry-on, especially when fully packed. Additionally, the capacity of 36 liters may be limiting for those needing more space for their travel essentials. Despite these minor drawbacks, the LUGGEX Zipperless Luggage offers a good blend of security, durability, and style, making it a strong contender for travelers looking for reliable carry-on luggage.

Rating
9.9
Chosen by1,435
Size and Capacity
Weight
Wheels

Most important from
545 reviews

Size and Capacity
It easily fits in the SWA carry-on and likely fits in cheaper flights as well.
Weight
One advantage of a really light bag is the ability to carry it over rough areas, enhancing longevity.
Wheels
The 360 spinner wheels make the suitcase so easy to maneuver.
Security Features
The heavy-duty precision locks provide peace of mind while traveling, either with a 3-digit code or just the locks themselves.
Compartments and Organization
The inner liners keep your belongings organized, with at least one being water-resistant for liquids.
Durability
It's not Pelican-grade durable but takes scuffs and bumps well, suitable for domestic trips.
Aesthetics
The suitcase is super well made, sleek, and surprisingly stylish.
#2

Away Medium Checked Luggage, Lightweight Hard Shell Suitcase with Spinner Wheels, Durable Rolling Luggage, TSA Lock, 26 Inch, Sea Green

Rating
9.8
Weight
Wheels
Handles

Most important from
31 reviews

Weight
The suitcase is remarkably lightweight, making it easier to stay within airline weight limits without sacrificing durability.
Wheels
Smooth, durable wheels and an easy-to-use extendable handle make maneuvering through airports effortless and comfortable.
Handles
Smooth, durable wheels and an easy-to-use extendable handle make maneuvering through airports effortless and comfortable.
Compartments and Organization
The clamshell design with balanced compartments and a compression panel helps keep belongings organized, though the compression system has its limits.
Security Features
A built-in TSA-approved lock offers convenient security that meets airline standards, though it may not support heavier-duty locks.
Durability
The suitcase is remarkably lightweight, making it easier to stay within airline weight limits without sacrificing durability.
Size and Capacity
Its medium size suits one- to two-week trips well, providing enough space without being overly bulky.

The Away Medium Checked Luggage is a solid choice for travelers seeking a lightweight yet durable hard-shell suitcase. Its 100% polycarbonate shell offers good protection from bumps and is water repellent, which helps keep your belongings safe and dry. At 26 inches, it’s a practical size for checked baggage, suitable for trips lasting a week or more. Weighing just over 10 pounds, it strikes a reasonable balance between sturdiness and portability.

The suitcase features smooth 360-degree spinner wheels and a quick-release trolley handle with adjustable heights, making it easy to maneuver through airports or busy streets. Additional handles on the side and bottom help with lifting, which is handy when placing your luggage in overhead bins or car trunks. Inside, the patented compression system and organized compartments, including a water-resistant laundry bag, help maximize packing space and keep things neat.

Security is well covered with a TSA-approved combination lock, ensuring your luggage meets airline security standards and your possessions stay protected. A limited lifetime warranty backs the product, providing peace of mind against damage to many parts, including wheels and handles. Although weighing 10.4 pounds, it isn’t the lightest option available, which might add to travel weight. The sea green color offers a fresh aesthetic, but those preferring more traditional or varied colors may find the choices limited. The price point reflects its premium features, which might be higher than average.

This suitcase is particularly suited for frequent travelers who value durability, maneuverability, and organized packing. It appeals to those seeking a stylish, reliable hard-shell luggage solution capable of handling one- to two-week trips efficiently.

Rating
9.8
Weight
Wheels
Handles

Most important from
31 reviews

Weight
The suitcase is remarkably lightweight, making it easier to stay within airline weight limits without sacrificing durability.
Wheels
Smooth, durable wheels and an easy-to-use extendable handle make maneuvering through airports effortless and comfortable.
Handles
Smooth, durable wheels and an easy-to-use extendable handle make maneuvering through airports effortless and comfortable.
Compartments and Organization
The clamshell design with balanced compartments and a compression panel helps keep belongings organized, though the compression system has its limits.
Security Features
A built-in TSA-approved lock offers convenient security that meets airline standards, though it may not support heavier-duty locks.
Durability
The suitcase is remarkably lightweight, making it easier to stay within airline weight limits without sacrificing durability.
Size and Capacity
Its medium size suits one- to two-week trips well, providing enough space without being overly bulky.
#3

Away Carry-On Luggage, Lightweight Hardside Suitcase with Spinner Wheels, 22 Inch Airline Approved, TSA Lock, Navy Blue

Rating
9.7
Material
Weight
Wheels

Most important from
58 reviews

Material
The hard-shell material is sturdy and stylish, though it can show skin oils quickly without affecting performance.
Weight
The suitcase is lightweight enough for easy handling while maintaining a solid, durable feel.
Wheels
Dual wheels on each hub enhance smooth rolling and spinning across various surfaces with ease.
Handles
The telescoping handle adjusts to multiple lengths, providing comfortable pulling whether upright or tilted.
Security Features
The sleek design pairs well with practical features like a TSA-approved lock and a lifetime warranty for peace of mind.
Compartments and Organization
The compression system inside is versatile, with removable straps and compartments that help keep belongings organized.
Aesthetics
The hard-shell material is sturdy and stylish, though it can show skin oils quickly without affecting performance.

The Away Carry-On Luggage is a solid choice if you're looking for a durable and lightweight hard-shell suitcase. Made from 100% polycarbonate, it offers good protection against bumps and is water-repellent, which helps keep your belongings safe. Weighing 7.5 pounds, it's light enough for easy handling but still sturdy. The 22-inch size fits most airline carry-on rules, making it convenient for short trips of about 3 to 5 days. This suitcase rolls smoothly on its premium 360-degree spinner wheels, allowing easy movement in crowded airports or tight spaces. The quick-release telescoping handle adjusts to two heights, adding comfort when pulling your luggage. It also has a grab handle underneath for easier lifting.

Inside, the suitcase is thoughtfully organized with a compression pad system to fit more clothes and a water-resistant laundry bag, which helps keep dirty items separate. Security is strong with the TSA-approved combination lock, giving peace of mind during travel. The design is sleek and modern, with a navy blue color that looks stylish without being flashy. Additionally, the company backs it with a limited lifetime warranty covering key parts like wheels, handles, and zippers, showing confidence in its durability.

At 7.5 pounds, some competitors might offer lighter carry-ons, which could be a consideration if you want the absolute lightest option. Also, while the interior is well-organized, those who need very detailed compartmentalization might find it a bit basic. This suitcase is an excellent pick for travelers seeking reliable, easy-to-maneuver, and secure hard-shell carry-on luggage that balances style and function.

Rating
9.7
Material
Weight
Wheels

Most important from
58 reviews

Material
The hard-shell material is sturdy and stylish, though it can show skin oils quickly without affecting performance.
Weight
The suitcase is lightweight enough for easy handling while maintaining a solid, durable feel.
Wheels
Dual wheels on each hub enhance smooth rolling and spinning across various surfaces with ease.
Handles
The telescoping handle adjusts to multiple lengths, providing comfortable pulling whether upright or tilted.
Security Features
The sleek design pairs well with practical features like a TSA-approved lock and a lifetime warranty for peace of mind.
Compartments and Organization
The compression system inside is versatile, with removable straps and compartments that help keep belongings organized.
Aesthetics
The hard-shell material is sturdy and stylish, though it can show skin oils quickly without affecting performance.

Buying Guide for the Best Hard Shell Luggage Brand

Choosing the right hard-shell luggage can make your travel experience much more convenient and stress-free. Hard-shell luggage is known for its durability and ability to protect your belongings from rough handling and weather conditions. When selecting the best hard-shell luggage for your needs, it's important to consider several key specifications to ensure you get the best fit for your travel style and requirements.
MaterialThe material of the hard-shell luggage is crucial as it determines the durability, weight, and flexibility of the suitcase. Common materials include polycarbonate, ABS, and aluminum. Polycarbonate is lightweight, durable, and flexible, making it a popular choice for frequent travelers. ABS is more affordable but less durable than polycarbonate. Aluminum is the most durable and offers a premium look but is heavier and more expensive. Choose polycarbonate if you need a balance of durability and weight, ABS for budget-friendly options, and aluminum for maximum protection and a premium feel.
Size and CapacityThe size and capacity of the luggage determine how much you can pack and whether it meets airline size restrictions. Luggage typically comes in carry-on, medium, and large sizes. Carry-on sizes are ideal for short trips and avoiding checked baggage fees, usually fitting in overhead compartments. Medium-sized luggage is suitable for week-long trips, offering more space while still being manageable. Large luggage is best for extended trips or family travel, providing ample space but may be cumbersome to handle. Consider your typical travel duration and airline restrictions when choosing the size.
WeightThe weight of the luggage itself is important because it affects how much you can pack without exceeding airline weight limits. Lightweight luggage allows you to pack more items without going over the limit, which is especially important for air travel. Lighter luggage is also easier to maneuver and carry. Look for luggage that offers a good balance between weight and durability. If you travel frequently by air, prioritize lightweight options to maximize your packing capacity.
WheelsThe type and quality of wheels on your luggage can greatly impact your travel experience. Luggage typically comes with either two wheels or four spinner wheels. Two-wheeled luggage is more stable on uneven surfaces and easier to pull behind you, but it can be harder to maneuver in tight spaces. Four spinner wheels offer 360-degree movement, making it easier to navigate through crowded areas and airports. However, they may be less stable on rough terrain. Choose four spinner wheels for smooth, easy maneuvering in airports and urban areas, and two wheels for better stability on uneven surfaces.
HandlesHandles are essential for comfortable and convenient handling of your luggage. Look for luggage with a sturdy, adjustable telescopic handle that can be set at different heights for comfortable use. Additionally, side and top handles are useful for lifting the luggage into overhead compartments or car trunks. Ensure the handles are well-padded and ergonomically designed to reduce strain on your hands and wrists. If you frequently lift your luggage, prioritize models with multiple, comfortable handles.
Security FeaturesSecurity features help protect your belongings from theft and unauthorized access. Common security features include TSA-approved locks, which allow airport security to open and inspect your luggage without damaging the lock, and anti-theft zippers that are more difficult to tamper with. Some luggage also comes with built-in tracking devices to help locate lost bags. If you travel to destinations with higher theft risks or frequently check your luggage, prioritize models with robust security features.
Compartments and OrganizationThe internal organization of the luggage can make packing and accessing your belongings more efficient. Look for luggage with multiple compartments, pockets, and dividers to keep your items organized and easily accessible. Some models offer specialized compartments for shoes, toiletries, and electronics. If you prefer to keep your belongings neatly separated and organized, choose luggage with a well-thought-out internal layout.
DurabilityDurability is a key factor in ensuring your luggage can withstand the rigors of travel. Check for reinforced corners, sturdy zippers, and high-quality materials that can resist scratches and impacts. Durable luggage will last longer and provide better protection for your belongings. If you travel frequently or carry valuable items, invest in luggage known for its durability and robust construction.
AestheticsWhile not as critical as other factors, the appearance of your luggage can be important for personal satisfaction and easy identification. Choose a design and color that you find appealing and that stands out on the luggage carousel. Some travelers prefer classic, understated designs, while others opt for bold, unique patterns. Select a style that reflects your personality and makes your luggage easy to spot.

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