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10 Best Metal Cutter For Drill 2025 in the United States

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Our Top Picks

#1

Winner

dashap 27PCS Hole Saw Kit with Drill Bits, Tungsten Carbide Hole Saw Set for Hard Metal and Stainless, Cutting Diameter Within 5/8'' to 3-15/16''

Rating
10.0
Chosen by1,329
Material

Most important from
244 reviews

Material
This drilled through 1/4 inch steel metal nicely. Be sure to use some cutting oil to make it last.

The dashap 27PCS Hole Saw Kit is designed for heavy-duty hole cutting in various metals, including stainless steel, iron, and aluminum alloy. The kit includes 23 hole saws with separate drill bits, 4 additional drill bits, and 2 hex keys, all housed in a convenient red carrying box. The wide range of cutting diameters from 5/8'' to 3-15/16'' ensures that it can meet most basic hole cutting needs, making it suitable for both DIY enthusiasts and professionals.

The tungsten carbide construction of the hole saws enhances durability and cutting efficiency, while the distinctive toothed blade design allows for faster cutting. Additionally, the inclusion of an ejection spring mechanism helps to automatically remove the cut material, improving precision and saving time. It is essential to apply oil or coolant during high-speed drilling to prevent overheating and extend the tool's lifespan.

Potential drawbacks include the lack of detailed information on the coating, which could affect performance and longevity, and the kit’s comparatively heavy weight of 14.55 pounds might be cumbersome for some users. Despite these minor concerns, the dashap 27PCS Hole Saw Kit offers a comprehensive and practical solution for anyone needing to cut holes in various metal materials, with the added convenience of a well-organized carrying case.

Rating
10.0
Chosen by1,329
Material

Most important from
244 reviews

Material
This drilled through 1/4 inch steel metal nicely. Be sure to use some cutting oil to make it last.
#2

Klein Tools 31873 Heavy Duty Hole Cutter Kit, Includes Carbide Hole Cutters and 2 Pilot Bits in Rust-Proof Molded Plastic Case, 8-Piece

Rating
9.7
Material
Size and Diameter

Most important from
84 reviews

Material
Commercial electricians appreciate the durability of these cutters, with one user noting that their original 3-piece kit lasted a long time.
Size and Diameter
This set has just about every size needed for panel upgrades in residential properties.

The Klein Tools 31873 Heavy Duty Hole Cutter Kit is designed for those needing reliable and durable tools for cutting holes in various metals. The carbide hole cutters are built for longevity, making them suitable for cutting through stainless steel, mild steel, iron, copper, and brass sheets up to 3/16 inches thick. The kit includes multiple sizes ranging from 7/8 inches to 2-1/2 inches, along with two extra pilot bits, which is great for versatility in different drilling tasks.

The split point pilot drill bit helps prevent the bit from wandering during drilling, ensuring precise holes. Additionally, the integrated flange is a helpful feature to avoid drilling too deep, enhancing safety and control. All of these components are conveniently stored in a rust-proof, molded plastic case, which adds to the tool’s portability and longevity.

The kit’s weight of 3.5 pounds might be a bit heavy for some users, and the item dimensions may make it less compact for those with limited storage space. Despite these minor drawbacks, the product’s durability, range of sizes, and convenience make it a solid choice for both DIY enthusiasts and professionals needing a reliable metal-cutting solution.

Rating
9.7
Material
Size and Diameter

Most important from
84 reviews

Material
Commercial electricians appreciate the durability of these cutters, with one user noting that their original 3-piece kit lasted a long time.
Size and Diameter
This set has just about every size needed for panel upgrades in residential properties.
#3

DEWALT 20V MAX Metal Shear, Offset, 18GA, Tool Only (DCS496B)

The DEWALT 20V MAX Metal Shear (DCS496B) is a versatile tool designed for cutting metal and comes with several user-friendly features. One of the standout aspects is its 360-degree tool-free swivel head, which allows users to navigate tight spaces easily. This can be particularly useful in complex projects where precision and accessibility are crucial.

The offset shear design makes turning and cutting circles straightforward, and it can handle cutting through 20-gauge spiral duct seams with ease. This design is beneficial for those involved in HVAC installation or similar tasks that require intricate metalwork. However, it's essential to note that this tool is sold as 'tool only,' meaning batteries are not included, which could be a drawback if you do not already own DEWALT 20V MAX batteries. The product's weight of 4 pounds is manageable, making it relatively easy to handle during extended use.

The DEWALT 20V MAX Metal Shear is ideal for professionals or serious DIYers who need a reliable and flexible metal cutting tool. The 3-year limited warranty adds peace of mind regarding its durability and performance, making it a solid choice for those looking for efficiency and versatility in metal cutting tasks.

Buying Guide for the Best Metal Cutter For Drill

Choosing the right metal cutter for your drill can make a significant difference in the efficiency and quality of your work. Metal cutters, also known as drill bits for metal, come in various types and specifications, each designed for specific tasks and materials. Understanding these specifications will help you select the best tool for your needs, ensuring precision, durability, and ease of use.
MaterialThe material of the metal cutter is crucial because it determines the bit's durability and effectiveness. Common materials include high-speed steel (HSS), cobalt, and carbide. HSS is suitable for general-purpose drilling and is more affordable, making it ideal for light to medium-duty tasks. Cobalt bits are more durable and can handle harder metals, making them perfect for heavy-duty tasks. Carbide bits are the hardest and most durable, suitable for drilling through the toughest metals but are also the most expensive. Choose the material based on the type of metal you will be working with and the frequency of use.
CoatingCoatings on metal cutters enhance their performance and longevity. Common coatings include black oxide, titanium, and diamond. Black oxide increases the bit's resistance to rust and wear, making it suitable for general use. Titanium coatings reduce friction and heat buildup, extending the bit's life and making it ideal for drilling through harder metals. Diamond coatings are the most durable and provide the best performance for cutting through extremely hard materials. Select a coating based on the specific requirements of your project and the type of metal you will be drilling.
Size and DiameterThe size and diameter of the metal cutter determine the size of the hole you will drill. Metal cutters come in various sizes, typically measured in millimeters or inches. Smaller diameters are suitable for precision work and creating small holes, while larger diameters are used for bigger holes and heavy-duty tasks. Consider the specific requirements of your project and choose a size that matches the holes you need to create. It's often useful to have a set of different sizes to cover a range of tasks.
Point AngleThe point angle of a metal cutter affects its cutting efficiency and the type of material it can handle. Common point angles are 118 degrees and 135 degrees. A 118-degree point angle is suitable for softer metals and general-purpose drilling, providing a good balance between cutting speed and control. A 135-degree point angle is better for harder metals, offering a more aggressive cut and reducing the risk of bit walking. Choose the point angle based on the hardness of the metal you will be drilling and the precision required for your project.
Flute DesignThe flute design of a metal cutter affects chip removal and cutting efficiency. Flutes are the grooves that spiral up the bit, helping to remove material as you drill. Standard flutes are suitable for general-purpose drilling, providing a good balance between cutting speed and chip removal. Parabolic flutes are designed for deeper holes and more efficient chip removal, making them ideal for heavy-duty tasks. Choose a flute design based on the depth of the holes you need to drill and the type of metal you will be working with.

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