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10 Best Metal Cutting Bandsaw 2025 in the United States

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Our Top Picks

#1

Winner

Grizzly Industrial G0640X - 17" 2 HP Metal/Wood Bandsaw w/Inverter Motor

The Grizzly Industrial G0640X is a robust 17-inch metal-cutting bandsaw that’s designed for both metal and wood applications, making it versatile for hobbyists and professionals alike. One of its standout features is the powerful 2 HP motor, which operates at 1725 RPM, providing ample power for various cutting tasks. The variable speed control is a significant advantage, allowing users to adjust the speed according to the material being cut, enhancing precision and efficiency.

The construction of the bandsaw is solid, featuring a precision-ground cast-iron table that supports stability and accuracy during operation. The rack-and-pinion tilt control adds further flexibility, allowing for cutting angles up to 45 degrees. The included cast iron fence with a resaw attachment is beneficial for those who need to make repetitive cuts or resaw wood, showcasing the bandsaw’s capability.

The G0640X is quite heavy at 433 pounds, which may make it difficult to move or position. Additionally, it requires a 220V power source, potentially limiting its accessibility in some workshops. While it boasts a keyless blade change feature for convenience, beginners might still find the setup process somewhat challenging compared to lighter, more user-friendly models. This bandsaw is well-suited for serious woodworking enthusiasts and professionals who need a powerful, reliable tool for both metal and wood cutting. However, casual users or those with limited space might want to consider lighter alternatives.

#2

KAKA INDUSTRIAL BS-912B 9-Inch Horizontal Metal Cutting Band Saw, 4-Speed Blade, Dual Voltage 115V & 230V, Prewired for 115V

Rating
9.7
Blade Size
Cutting Capacity
Motor Power

Most important from
56 reviews

Blade Size
The included blade is effective, though opting for a blade with more teeth per inch can improve cutting performance for finer work.
Cutting Capacity
The saw’s cutting capacity at 45 degrees surpasses much more expensive cold saws, offering excellent value for the price.
Motor Power
Prewired for 115V with an easy switch to 230V, the saw offers flexible power options for various workshop setups.
Speed Settings
The 4-speed belt system combined with micro-adjustable feed and coolant flow enhances cutting control and efficiency.
Frame Construction
The machine is heavy and robust, requiring a forklift or multiple people for setup, but its solid build ensures stability during operation.

The KAKA INDUSTRIAL BS-912B is a reliable horizontal metal-cutting bandsaw suitable for workshop or industrial use. It features a 9-inch blade size with a 5"x6" bevel cutting capacity at 45 degrees, enabling versatile cuts including angled ones essential for metal fabrication. The 1100-watt motor supports dual voltage, prewired for 115V but rewritable to 230V, providing flexibility depending on your power source.

It offers 4 adjustable speed settings ranging from 32 to 115 meters per minute, allowing optimization of cutting speed for different metals like steel or aluminum. The frame is constructed from carbon steel, weighing about 100 pounds, which contributes to its stability though it is not easily portable without the included heavy-duty casters and ergonomic handle. The table size and tilt support precise angled cuts, and the quick clamp rotation facilitates material securing.

Additional features include a hydraulic cylinder that controls blade falling speed, an auto shutoff system, and a built-in coolant system to prevent overheating and extend blade life. While it is a larger, heavier machine requiring careful setup and workspace consideration, it is well suited for medium to heavy metal cutting jobs where durability, angled cutting, and speed control are important. The 4-speed settings may be somewhat limited for those needing more fine-tuning.

Rating
9.7
Blade Size
Cutting Capacity
Motor Power

Most important from
56 reviews

Blade Size
The included blade is effective, though opting for a blade with more teeth per inch can improve cutting performance for finer work.
Cutting Capacity
The saw’s cutting capacity at 45 degrees surpasses much more expensive cold saws, offering excellent value for the price.
Motor Power
Prewired for 115V with an easy switch to 230V, the saw offers flexible power options for various workshop setups.
Speed Settings
The 4-speed belt system combined with micro-adjustable feed and coolant flow enhances cutting control and efficiency.
Frame Construction
The machine is heavy and robust, requiring a forklift or multiple people for setup, but its solid build ensures stability during operation.
#3

Baileigh 6.69" Variable-Speed Mitering Horizontal Bandsaw, 1 HP, 110V 1Ph (Model BS-210M)

Rating
9.7
Speed Settings

Most important from
7 reviews

Speed Settings
The variable speed feature is essential for cutting different materials like stainless steel and cold roll steel.

The Baileigh BS-210M Variable-Speed Mitering Horizontal Bandsaw is designed for metal cutting and is particularly suitable for professionals and serious hobbyists. With a maximum cutting capacity of 6.69 inches at 90 degrees, it can handle a variety of metal shapes, which is a significant advantage for those needing versatility in their projects. The saw features a swivel head that miter cuts up to 60 degrees while maintaining excellent holding power, allowing for precise angles without compromising stability.

One of the standout features is its variable blade speed, ranging from 66 to 280 feet per minute. This range, controlled by an inverter, not only ensures quality cuts but also extends the life of the blades, making it a cost-effective choice in the long run. Additionally, the adjustable blade guides attached to sealed ball bearings help maintain alignment, contributing to cleaner cuts.

The Baileigh BS-210M also incorporates hydraulic descent control, allowing users to adjust the cutting pressure according to the material being worked on. This feature enhances safety and precision, reducing the risk of blade damage or poor cuts. The automatic blade stop after cutting further adds to the convenience. The saw’s weight at 440 pounds may make it less portable and limit its use in smaller workshops or for those who need to frequently move their equipment.

Rating
9.7
Speed Settings

Most important from
7 reviews

Speed Settings
The variable speed feature is essential for cutting different materials like stainless steel and cold roll steel.

Buying Guide for the Best Metal Cutting Bandsaw

Choosing the right metal-cutting bandsaw is crucial for ensuring efficiency, precision, and safety in your metalworking projects. A bandsaw is a versatile tool that can handle a variety of materials and shapes, but selecting the right one requires understanding several key specifications. By focusing on these specs, you can find a bandsaw that meets your specific needs and enhances your workshop capabilities.
Blade SizeThe blade size of a bandsaw refers to the length, width, and thickness of the blade. This spec is important because it determines the types of cuts you can make and the materials you can work with. Blades come in various sizes, with longer blades suitable for larger, more industrial tasks, and shorter blades for smaller, more detailed work. If you are working on heavy-duty projects, opt for a larger blade. For more intricate or delicate tasks, a smaller blade will provide better control and precision.
Cutting CapacityCutting capacity refers to the maximum size of the material that the bandsaw can cut. This includes both the width and height of the material. It's important because it dictates the size of the workpieces you can handle. Bandsaws with larger cutting capacities are ideal for bigger projects and thicker materials, while those with smaller capacities are better suited for smaller, more detailed work. Consider the typical size of the materials you will be cutting to determine the appropriate cutting capacity for your needs.
Motor PowerMotor power is measured in horsepower (HP) and indicates the strength and efficiency of the bandsaw. A more powerful motor can handle tougher materials and make smoother cuts. Bandsaws with higher horsepower are suitable for heavy-duty and continuous use, while those with lower horsepower are adequate for lighter, occasional tasks. Assess the intensity and frequency of your cutting tasks to choose a motor power that aligns with your requirements.
Speed SettingsSpeed settings refer to the adjustable speeds at which the bandsaw blade can operate. This is important because different materials require different cutting speeds for optimal results. Bandsaws with variable speed settings allow you to adjust the speed to match the material you are cutting, providing better control and finish. If you work with a variety of materials, a bandsaw with multiple speed settings will offer greater versatility. For single-material use, a fixed speed bandsaw may suffice.
Frame ConstructionThe frame construction of a bandsaw affects its stability and durability. Frames can be made from cast iron, steel, or aluminum, with cast iron being the most robust and stable, followed by steel and then aluminum. A sturdy frame reduces vibrations and ensures more accurate cuts. If you need a bandsaw for heavy-duty use, a cast iron frame is ideal. For lighter tasks or portability, a steel or aluminum frame may be more appropriate.
Table Size and TiltThe table size and tilt capability of a bandsaw determine the support and flexibility you have when cutting. A larger table provides more support for bigger workpieces, while a tilting table allows for angled cuts. This is important for achieving precise and varied cuts. If you frequently work with large materials or need to make angled cuts, look for a bandsaw with a spacious, tilting table. For simpler, straight cuts, a smaller, fixed table may be sufficient.
Blade GuidesBlade guides help keep the bandsaw blade aligned and stable during cutting. This is crucial for maintaining accuracy and reducing blade wear. There are different types of blade guides, including ball bearing and ceramic. Ball bearing guides are common and provide good support, while ceramic guides offer higher precision and durability. If precision is a priority in your work, consider a bandsaw with high-quality blade guides. For general use, standard ball bearing guides will be adequate.

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