10 Best Orbital Sanders 2025 in the United States

The DEWALT 20V MAX Orbital Sander (DCW210B) is a battery-powered tool designed for users looking for a reliable and efficient sanding solution. One of its standout features is the brushless motor, which enhances runtime and efficiency, making it suitable for a variety of sanding tasks. The variable-speed control allows users to adjust the orbital speed from 8,000 to 12,000 OPM, providing versatility that matches different applications, whether you're working on rough surfaces or fine finishes.

The low-profile design makes it easier to get close to the work surface, allowing for precise sanding, which is particularly beneficial for detail work. Users will appreciate the replaceable 8-hole hook-and-loop sanding pad that simplifies paper changes, making the process quick and hassle-free. The dust-sealed switch is a thoughtful feature, adding durability by protecting the switch from dust ingestion, which can prolong its lifespan.

Ergonomics is also addressed with a texturized rubber overmold grip, ensuring comfort during extended use. Additionally, the one-handed locking dust bag and compatibility with dust collection systems help maintain a clean workspace, though the necessary adapters are sold separately. Being a tool-only option means you need to purchase the battery separately, which can add to the overall cost. While the battery-powered design offers portability, it may not provide as much power as corded models for heavy-duty tasks. The weight is relatively light at 2.16 pounds, which is good for maneuverability, but some users may prefer a heftier tool for stability during use. The DEWALT 20V MAX Orbital Sander is an excellent choice for DIY enthusiasts and professionals alike, especially those who prioritize convenience and portability. It balances performance with user-friendly features, though potential buyers should consider the additional costs associated with batteries and dust collection accessories.

The SKIL 5” Random Orbital Sander is a solid choice for those looking for a reliable and efficient sanding tool. Its powerful 2.8 amp motor and 13,000 orbits per minute ensure smooth and effective sanding across various surfaces. The corded electric power source guarantees consistent performance without worrying about battery life. The cyclonic dust box efficiently collects dust and is easy to empty, keeping your workspace cleaner.

Variable speed control allows for adjustment depending on the material, and the low vibration design, coupled with an ergonomic rubber grip, makes it comfortable to use over extended periods, reducing hand fatigue. Its compact size aids in maneuverability and allows it to reach tight spaces effectively. The dust-sealed on/off switch adds to its convenience and durability.

However, it is noteworthy that being corded might limit its portability compared to cordless models. Additionally, some users may find the 5” pad size limiting for larger projects. Despite these minor drawbacks, this sander's robust build and user-friendly features make it a top contender for both DIY enthusiasts and more frequent users.

The Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander is a battery-powered tool, which offers great convenience since it doesn’t need a power outlet to operate. It runs on an 18-volt lithium-ion battery, providing decent power and flexibility for various sanding tasks. However, the fact that batteries are not included could be a drawback for some users, as it involves an additional purchase.

The sander is lightweight, weighing only 2 pounds, making it easy to handle and reducing fatigue during prolonged use. Its compact dimensions (11"L x 6"W x 7"H) further enhance its portability and ease of use in tight spaces. This model is geared towards fine grit sanding, suitable for detailed and finishing work. The sander also features standard components like sandpaper and sander accessories, making it ready for immediate use upon purchase.

One area that could be improved is dust collection, as there is no specific mention of any advanced dust management features, which might be a consideration for users needing a cleaner work environment. Lastly, Milwaukee is a well-reputed brand known for durable and reliable tools, which adds to the product’s value. This sander would be a good fit for DIY enthusiasts and professionals looking for a portable, efficient random orbit sander.