10 Best Orbital Sanders 2025 in the United States

The Bosch ROS20VSK 5-Inch Palm Random Orbit Sander is a corded electric tool known for its strong motor and reliable performance. With a power supply of 120 volts and a variable speed range between 7,500 and 12,000 OPM (orbits per minute), it gives you good control to match different sanding tasks, from rough to fine finishes. The 5-inch pad size is standard and works well for most small to medium projects, making it versatile enough for furniture, cabinetry, or DIY woodworking. Bosch includes features like a microcellular backing pad and an integral pad dampening system, which help reduce swirl marks and deliver a smooth finish — a plus if you care about the quality of your work.

Dust collection is handled efficiently with an on-board filtering system and a vacuum hose adapter, which keeps the workspace cleaner and reduces airborne dust, improving comfort and safety. In terms of ergonomics, the sander is lightweight (about 3.5 pounds) and has a soft-grip design that minimizes vibration, making it comfortable to hold during longer jobs. The tool comes with a carrying case for convenience and uses widely available hook-and-loop sanding discs, so finding replacements is easy.

One minor downside is that being corded limits portability compared to battery-powered models, and the 5-inch pad might be small for very large surfaces, requiring more time to sand. Also, while it’s durable and backed by a one-year manufacturer warranty, the tool’s release date from 2004 means it lacks some of the newer features found in modern sanders. For users seeking a high-quality, affordable sander with good dust control and ergonomic comfort, the Bosch ROS20VSK is a strong contender.

The Festool ETS EC 150/5 EQ-Plus is a corded electric orbital sander designed for those who value precision and a high-quality finish. One of its standout features is the stepless speed pre-selection, allowing you to adjust the orbital speed according to your sanding needs. This versatility, combined with a 3 mm sanding stroke, ensures exceptional surface quality, making it particularly effective for fine sanding as well as coarse and intermediate tasks.

Weighing only 2.5 lbs., it's compact and ergonomic, which reduces fatigue during extended use. The inclusion of vibration and extraction detection technology enhances user comfort and safety, which is a significant plus for anyone working with it for longer periods.

There are a few aspects to consider. While it's perfect for fine work, some users might find it less effective for heavy-duty sanding jobs due to its design focused more on finesse than aggressive material removal. The sander is also corded, which may limit mobility compared to battery-operated models, although this ensures consistent power. Durability is another strong point, thanks to the EC technology and the sanding pad brake that prolongs the tool's life. It comes with a 3-year warranty, offering peace of mind to buyers. Additionally, the included Systainer3 storage solution is a thoughtful touch, making transport and organization easier.

The Festool 576340 ETS EC 125/3 EQ-Plus Sys3 orbital sander is a corded electric tool known for its robust performance thanks to the EC TEC brushless motor. This motor ensures consistent power, making it suitable for demanding sanding tasks. Its compact and ergonomic design helps in reducing user fatigue, which is great for prolonged use. The sander integrates well with dust extraction systems, contributing to a cleaner workspace and more efficient sanding.

However, it is a bit on the heavier side at 7.94 pounds, which might be cumbersome for some users during extended periods of use. The pad size and overall dimensions make it suitable for a variety of sanding tasks, although it might not be ideal for very tight spaces. It comes with a three-year manufacturer warranty, adding to its durability credentials.

The included Systainer3 case is compatible with other Festool storage solutions, adding convenience for users who already own Festool tools. While it's a high-quality sander, its price point may be higher compared to other brands, which could be a drawback for budget-conscious users. For those in need of a reliable and efficient sander, particularly those who are already invested in the Festool ecosystem, this product stands out as a strong contender.