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10 Best Plasma Cutters 2025 in the United States

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Our Top Picks

#2

ARCCAPTAIN iControl Cut55 Pro Plasma Cutter, [APP Control] 55 Amp Non-Touch Pilot Arc 120V/240V Plasma Cutter Machine, Large LED Display and 2T/4T, 3/4 inch Maximum Cut, DC Inverter IGBT

Rating
8.5
Cutting Thickness
Input Voltage

Most important from
316 reviews

Cutting Thickness
The cut 55 pro is awesome for both thin and heavy metals, with zero issues in performance.
Input Voltage
Works best on 220V, though it performs slower on thicker materials.

The ARCCAPTAIN iControl Cut55 Pro Plasma Cutter offers several impressive features that make it suitable for both beginners and more experienced users. It boasts a cutting thickness capability of up to 20mm (3/4 inches), with a quality cut at 12mm (1/2 inches), making it versatile for various cutting tasks. The 55 Amp non-touch pilot arc technology allows for cutting through rusty, dirty, or painted surfaces without degrading performance, which is a significant advantage for maintaining torch longevity and ease of use.

Importantly, it supports both 110V and 220V input voltages, enhancing its adaptability to different power sources. The duty cycle is designed to support prolonged usage without overheating, aided by its smart cooling system that improves efficiency and reduces noise. This plasma cutter also has an appealing portability factor with its easy installation, app control for remote operation, and safety features like overcurrent and overvoltage protection.

However, some users might find the reliance on an app for certain functions cumbersome if they prefer manual control. Additionally, while the advanced features such as intelligent post-blow and MCU technology enhance performance, they could be overwhelming for absolute beginners. Despite these minor drawbacks, the ARCCAPTAIN iControl Cut55 Pro stands out as a robust and efficient plasma cutter, particularly well-suited for users who need precise control and the ability to handle varying material conditions.

Rating
8.5
Cutting Thickness
Input Voltage

Most important from
316 reviews

Cutting Thickness
The cut 55 pro is awesome for both thin and heavy metals, with zero issues in performance.
Input Voltage
Works best on 220V, though it performs slower on thicker materials.
#3

bestarc Plasma Cutter, [Pilot Arc] [Large LED Display] [Air Sensor] 80A bestarc Plasma Cutter Machine 110/220V Dual Voltage, 7/8 Inch Clean Cut 1.38 Inch Max Cut, Post Flow 2T/4T for Beginners DIY

Rating
7.9
Cutting Capacity (Thickness)
Input Power (Voltage)
Air Supply Requirements

Most important from
2486 reviews

Cutting Capacity (Thickness)
Intuitive controls and clear front-panel display allow quick adjustment of air pressure and current, making it simple to achieve clean cuts on different metal thicknesses.
Input Power (Voltage)
Switching between 110V and 220V is seamless, providing flexibility for various workshop setups and cutting tasks.
Air Supply Requirements
Delivers impressive cutting power even with a modest 6-gallon pancake air compressor, maintaining strong performance over months of use.
Duty Cycle
50% duty cycle on both voltage settings supports sustained cutting during hobby or light professional projects.
Portability
Compact and lightweight design makes it reasonably portable for a plasma cutter with this cutting capacity.
Pilot Arc Feature
The non-contact pilot arc feature makes cutting rusty or painted metals easy and extends the life of consumable parts.

The bestarc Plasma Cutter stands out for its dual voltage capability (110/220V), making it versatile for use at home, workshops, or hardware shops. It offers a strong cutting capacity, handling clean cuts up to 7/8 inch (about 18mm) at 110V and up to 1.38 inches (around 35mm) at 220V with appropriate air pressure. This makes it suitable for cutting a variety of metals like iron, steel, aluminum, and copper, which is great for both beginners and more demanding DIY users.

The built-in pilot arc feature allows cutting without the torch touching the metal, so it works well on rusty or painted surfaces and helps extend the lifespan of consumable parts. Another handy feature is the air sensor and LED display, which show air pressure, voltage, and current in real time, helping users monitor and adjust settings easily. The machine includes a built-in air filter and quick-connect fitting, but you will need to provide your own air compressor that can supply around 70 PSI and 250 liters per minute airflow.

Portability is decent given its 41.5-pound weight and compact size, though it’s not extremely lightweight for frequent moving. The 2T/4T cutting modes and adjustable post-flow cooling times offer useful control over cutting and torch maintenance, helping extend consumables and improve ease of use. Users should note that the air pressure is manually adjusted and the compressor is not included, which could add to setup complexity for some. This plasma cutter is a strong option for hobbyists and light to medium professional tasks, combining power, smart features, and user-friendly controls in one package.

Rating
7.9
Cutting Capacity (Thickness)
Input Power (Voltage)
Air Supply Requirements

Most important from
2486 reviews

Cutting Capacity (Thickness)
Intuitive controls and clear front-panel display allow quick adjustment of air pressure and current, making it simple to achieve clean cuts on different metal thicknesses.
Input Power (Voltage)
Switching between 110V and 220V is seamless, providing flexibility for various workshop setups and cutting tasks.
Air Supply Requirements
Delivers impressive cutting power even with a modest 6-gallon pancake air compressor, maintaining strong performance over months of use.
Duty Cycle
50% duty cycle on both voltage settings supports sustained cutting during hobby or light professional projects.
Portability
Compact and lightweight design makes it reasonably portable for a plasma cutter with this cutting capacity.
Pilot Arc Feature
The non-contact pilot arc feature makes cutting rusty or painted metals easy and extends the life of consumable parts.

Buying Guide for the Best Plasma Cutters

Choosing a plasma cutter can seem overwhelming, but breaking it down into a handful of key features makes the decision a lot easier. Think about what type of materials you’ll be cutting, how thick those materials are, and where you’ll use the cutter (shop or field). It’s also helpful to consider your level of experience and how frequently you’ll be using the tool. Knowing these things will help you match up your needs with the features that matter most.
Cutting Capacity (Thickness)Cutting capacity tells you the maximum thickness of material (like steel or aluminum) a plasma cutter can handle effectively. This is crucial because if you regularly cut thick materials, you need a machine that can do the job smoothly and safely. Plasma cutters are usually categorized by their rated cut, clean cut, and severance cut thickness. For light, hobby or auto body use, a lower capacity (say, around 1/4 inch) is often enough. For regular cutting of structural metals or repair work, you'll want something that reliably cuts through 1/2 inch or more. Assess the materials you plan to cut most often and choose a plasma cutter that exceeds that thickness for a bit of extra capability.
Input Power (Voltage)Input power refers to the type of electrical connection the plasma cutter requires, usually 110/120V or 220/240V. Lower voltage (110/120V) models can plug into standard household outlets, which is convenient for light or home use but may limit cutting power. Higher voltage (220/240V) units draw more power, enabling greater cutting ability, which is suited for tougher or thicker jobs. Some plasma cutters can switch between both voltages, offering flexibility. Your choice should depend on the thickness you need to cut and what type of power outlets are available where you’ll use the cutter.
Air Supply RequirementsA plasma cutter operates by forcing compressed air through a nozzle to create the cutting arc. Some cutters have built-in air compressors, while others require an external compressor. Built-in units are more portable and convenient for occasional or light work, but might not provide enough airflow for heavy use. External compressor setups offer higher performance and are more suitable for frequent or industrial tasks, but require you to have (or buy) a separate compressor. Think about where and how you’ll use your plasma cutter—if you value portability and simplicity, built-in may be ideal; if you need high-duty use, an external compressor gives more power.
Duty CycleDuty cycle is how much time, within a ten-minute period, a plasma cutter can operate before needing to cool down. For example, a 60% duty cycle at full load means you can cut for 6 minutes and must let it rest for 4 minutes. A higher duty cycle is better if you need to do longer or more frequent cuts, such as in repair shops or for fabrication jobs. For occasional or short jobs, a lower duty cycle is usually sufficient. Assess how long and how often you'll be making continuous cuts to figure out the duty cycle you need.
PortabilityPortability refers to the weight and size of the plasma cutter, which matters if you need to move it between job sites, around a shop, or even for storage. Lightweight, compact models are easier to carry or move, making them good for on-site repairs or if you don’t have a fixed workspace. Larger, heavier units may offer more power but are better suited for stationary tasks in a workshop. Consider how often you’ll need to transport the cutter and whether portability outweighs the benefits of a bigger, more powerful machine.
Pilot Arc FeatureA pilot arc allows the plasma cutter to start cutting without directly touching the tip to the metal. This is especially useful when you’re working with painted, rusty, or expanded metal, and it helps extend the life of the cutting tip. If you plan on frequently working with dirty or uneven surfaces, or need to make precise cuts in mesh or grates, investing in a model with a pilot arc is worthwhile. If your work usually involves clean, flat material, this feature may be less essential but still convenient.

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