10 Best Polycarbonate Luggages 2025 in the United States

The LUGGEX Aluminum Frame Carry-On is a sturdy and stylish choice for travelers looking for durable polycarbonate luggage. It measures about 22 x 15 x 10 inches externally, fitting standard carry-on size limits, with a 36-liter capacity inside. Weighing 8.6 pounds, it’s a bit on the heavier side compared to some ultra-light carry-ons, but this comes with added protection. The hard shell is made of 100% polycarbonate combined with a one-piece aluminum frame and reinforced corners, which helps resist impacts and keeps belongings safer during rough handling.

The spinner wheels are designed with built-in springs for smoother, more stable rolling over different surfaces, which makes maneuvering easier and reduces vibration. Security-wise, it features an upgraded TSA-approved lock with a zipperless design to prevent jams and accidental openings, a thoughtful addition for hassle-free airport checks. The charcoal metallic finish gives it a modern, professional look that should appeal to many travelers. The suitcase also comes with a 3-year protection plan, showing the brand’s confidence in its durability.

If you prioritize strong build quality, smooth handling, and secure locks in a carry-on, this LUGGEX model is a solid pick. Those seeking a lighter or more compartmentalized option might want to compare other models.

The DELSEY PARIS Cruise 3.0 is a durable and lightweight luggage set made from 100% polycarbonate, which means it can handle bumps and impacts without adding much weight. It comes in two sizes (20 and 28 inches), offering a good range for carry-on or checked baggage. Weighing 19 pounds, it is on the heavier side compared to some ultralight suitcases, but still manageable for most travelers. The dual-density spinner wheels provide smooth, multi-directional movement, making it easy to roll without strain. Multiple handles on the side, top, and bottom help with lifting and carrying in different situations.

Inside, the luggage is roomy and expandable, with two main compartments secured by elastic straps and a mesh divider that helps keep things organized. Plus, the lining can be removed and washed, which is a nice touch for cleanliness. Security is solid thanks to a TSA-approved 3-dial combination lock, and the larger model includes a patented overweight indicator to avoid extra fees at the airport.

The design is sleek and modern in graphite color, and the capacity is ample at 168 liters total, making it suitable for longer trips or packing more items. This set suits travelers who want sturdy, reliable luggage with smart features and good organization, although those seeking the very lightest option might want to compare weights.