10 Best Polycarbonate Luggages 2025 in the United States

The LUGGEX Aluminum Frame Carry-On is a sturdy and stylish choice for travelers looking for durable polycarbonate luggage. It measures about 22 x 15 x 10 inches externally, fitting standard carry-on size limits, with a 36-liter capacity inside. Weighing 8.6 pounds, it’s a bit on the heavier side compared to some ultra-light carry-ons, but this comes with added protection. The hard shell is made of 100% polycarbonate combined with a one-piece aluminum frame and reinforced corners, which helps resist impacts and keeps belongings safer during rough handling.

The spinner wheels are designed with built-in springs for smoother, more stable rolling over different surfaces, which makes maneuvering easier and reduces vibration. Security-wise, it features an upgraded TSA-approved lock with a zipperless design to prevent jams and accidental openings, a thoughtful addition for hassle-free airport checks. The charcoal metallic finish gives it a modern, professional look that should appeal to many travelers. The suitcase also comes with a 3-year protection plan, showing the brand’s confidence in its durability.

If you prioritize strong build quality, smooth handling, and secure locks in a carry-on, this LUGGEX model is a solid pick. Those seeking a lighter or more compartmentalized option might want to compare other models.