5 Best Rust Proof Grill 2025 in the United States

The Weber Original Kettle 22-Inch Charcoal Grill is a classic and reliable choice for outdoor cooking enthusiasts. Made from alloy steel with a porcelain-enameled lid and bowl, it offers excellent durability and rust resistance. The grill's 363 square inches of cooking surface can accommodate up to 13 burgers at a time, making it suitable for small to medium gatherings.

The heat output and retention are commendable due to the charcoal fuel source and design, ensuring consistent cooking temperatures. The grill features a single main burner and a durable cooking grate that is built to last. Cleaning is made easy with the One-Touch cleaning system and removable aluminum ash catcher.

Additional features like the lid hook, heat shield, and precise temperature control dampers enhance the grilling experience. However, the lack of multiple burners may limit its versatility compared to more complex grills, and assembly is required. This grill is ideal for those who appreciate traditional charcoal grilling and need a low-maintenance, durable option for outdoor cooking.

The Broil King 875244 Baron 490 Pro is a stainless steel gas grill designed for outdoor use, making it a solid choice for those wanting a rust-resistant option. Its stainless steel construction helps prevent corrosion, ensuring durability even in humid or rainy conditions. With five dual-tube burners producing a total of 45,000 BTUs, it offers plenty of heat for various cooking styles, from slow smoking to high-heat searing.

The main cooking area is 570 square inches, with an additional warming rack that brings the total cooking space to 820 square inches—enough room to cook for a medium to large group. The burners are high-quality stainless steel, which should last a long time without rusting or losing performance. The grill has a sturdy aluminum and stainless steel frame, along with stainless steel handles and drop-down side shelves, adding convenience and extra workspace. It also includes a premium rotisserie kit and features like an illuminated control panel and electronic ignition, which make starting and controlling the grill easier, especially in low light.

One drawback is the grill’s weight—at nearly 189 pounds, it’s quite heavy, so moving it around might be challenging. Assembly is required, which can take some time if you’re not experienced with grilling equipment. The product is designed for use with a standard 20lb liquid propane tank (not included). This grill is well-made and packed with useful features, making it a great choice for serious outdoor cooks who want a reliable, rust-resistant, and versatile propane grill, while those looking for something lightweight or easy to move might want to consider other options.

The Broil King 945050 Regal Charcoal 400 Grill in Black offers commendable features for those looking to up their grilling game. With a generous 500 sq. in. of primary cooking space, it provides ample room for grilling and smoking, plus an additional 188 sq. in. warming rack for smaller items. The heavy-duty cast iron cooking grates are especially notable; they ensure excellent heat retention for great sear marks and have a V-channel design to baste foods in their own juices, a significant upgrade over standard steel grates.

The grill is equipped with premium features such as dual-purpose stainless steel charcoal trays that diffuse smoke, a removable steel front shelf with tool hooks, and an integrated bottle opener for convenience. Cleanup is made easy with all-stainless steel ash trays that allow for quick disposal of ash buildup. Built to last, the grill comes with a 5-year warranty on the body and a 2-year warranty on other parts and paint.

However, there are a few downsides. The grill weighs a hefty 138.7 pounds, making it less portable. Despite these points, for those wanting a durable, feature-packed grill that excels in heat retention and ease of cleaning, the Broil King 945050 is a solid choice.