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10 Best Sawzall Blades 2026 in the United States

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Our Top Picks

#1

Winner

Diablo DS0908CF10 9" 8TPI Steel Demon Carbide Teeth Reciprocating Saw Blades for Thick Metal (10-Pack)

Rating
10.0
Chosen by1,228
Material
Blade Design

Most important from
152 reviews

Material
These blades are the best for cutting heavy 1-inch plates, whether aluminum or steel, lasting 3 to 4 times longer than bi-metal blades.
Blade Design
Cuts through hardened steel effortlessly, just like a hot knife through butter.

The Diablo Steel Demon Carbide Teeth Reciprocating Saw Blades are specifically designed for extreme metal cutting, making them an excellent choice for those who frequently work with high-strength alloys, cast iron, and stainless steel. With a carbide tooth design and an 8 TPI (teeth per inch) count, these blades offer superior cutting power and durability.

The 9-inch blade length and 0.56-inch thickness contribute to their robustness, allowing for clean and accurate cuts due to the 1-inch oversized blade body which reduces vibration and chatter. Additionally, the Perma-SHIELD Non-Stick Coating helps the blades resist heat, gumming, and corrosion, enhancing their lifespan and performance.

Each blade is ultra-hardened with TiCo Hi-Density carbide, promising up to 50 times longer cutting life compared to standard bi-metal blades in extreme metal applications. The 10-pack ensures you have plenty of replacements available for extended projects. However, the specialized design and materials may make these blades more expensive than standard options, and their 8 TPI might not be as effective for finer cuts in thinner materials. For heavy-duty cutting tasks, their performance and durability are hard to beat, making them a valuable investment for professionals and serious DIY enthusiasts.

Rating
10.0
Chosen by1,228
Material
Blade Design

Most important from
152 reviews

Material
These blades are the best for cutting heavy 1-inch plates, whether aluminum or steel, lasting 3 to 4 times longer than bi-metal blades.
Blade Design
Cuts through hardened steel effortlessly, just like a hot knife through butter.
#2

25 Pack 9 inch 14/18 TPI Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades for 1/16-5/16 Medium Metals

These Diablo Steel Demon sawzall blades come in a 25-pack, each blade measuring 9 inches long with a thickness of 0.06 inches. They are made of alloy steel, known for durability and resistance to wear, which makes them suitable for cutting medium metals. The blades have a tooth count that varies between 14 and 18 TPI (teeth per inch), providing a good balance between speed and smoothness of the cut—14 TPI is better for faster, rougher cuts, while 18 TPI offers finer control. The bi-metal construction typically means the blades combine flexibility with toughness, reducing the risk of breaking during demanding jobs.

These blades are designed specifically for auto dismantling and similar metal cutting tasks, which aligns well with their medium metal suitability. At 0.06 inches thick, they are not the thinnest blades available, which might slightly affect cutting speed but adds strength. The pack size is generous for frequent users or those working on multiple projects. These blades might be less ideal for very fine or delicate cuts where a higher TPI or thinner blade would perform better.

The product is branded Brock but marketed under Diablo Steel Demon style, which could cause some confusion. This set is a solid choice for people who need reliable, durable blades for medium metal cutting in automotive or similar work, offering durability and versatility without specialized features for ultra-precision cutting.

#3

Milwaukee 48-01-7036 Super Sawzall Blade 6 Teeth per Inch 9-Inch Length 100-Pack Bulk

Rating
9.1
Material
Teeth Per Inch (TPI)
Blade Design

Most important from
20 reviews

Material
The blades deliver impressive longevity, lasting through extended use without frequent replacements.
Teeth Per Inch (TPI)
The coarse 6 TPI design excels at fast, rough cuts but is less durable under tougher conditions involving metal.
Blade Design
Ideal for cutting wood and sheetrock efficiently, especially in demolition tasks.

The Milwaukee 48-01-7036 Super Sawzall Blade is designed for fast, rough cutting, especially in wood with nails and general demolition work. It features a 9-inch length and 6 teeth per inch (TPI), which makes it effective for quick cuts rather than fine, precise work. The blade is made from bi-metal, a durable material that balances flexibility and strength, helping it resist breaking and wear during tough jobs. Its 1/2-inch universal tang fits most sawzall tools, making it widely compatible.

One of the major advantages is that it comes in a bulk pack of 100 blades, which suits professionals or frequent users who need many blades on hand. This blade is not ideal if you need smooth or detailed cuts, as the 6 TPI is coarse and more suited for rough jobs. The blade is manufactured in China but maintains good quality.

If your work involves heavy-duty demolition or fast cutting of nail-embedded wood, this blade provides great value and reliability. For fine woodworking or metal cutting, you might want a blade with higher TPI or a different design.

Rating
9.1
Material
Teeth Per Inch (TPI)
Blade Design

Most important from
20 reviews

Material
The blades deliver impressive longevity, lasting through extended use without frequent replacements.
Teeth Per Inch (TPI)
The coarse 6 TPI design excels at fast, rough cuts but is less durable under tougher conditions involving metal.
Blade Design
Ideal for cutting wood and sheetrock efficiently, especially in demolition tasks.

Buying Guide for the Best Sawzall Blades

Choosing the right Sawzall blade is crucial for ensuring efficient and effective cutting. Sawzall blades, also known as reciprocating saw blades, come in various types and specifications, each designed for different materials and cutting tasks. Understanding these specifications will help you select the best blade for your needs, ensuring safety, precision, and longevity of the blade.
MaterialThe material of the blade determines its durability and suitability for cutting different materials. Common materials include high-carbon steel (HCS), high-speed steel (HSS), bi-metal, and carbide-tipped. HCS blades are flexible and ideal for cutting wood and plastic. HSS blades are harder and more heat-resistant, making them suitable for cutting metal. Bi-metal blades combine flexibility and durability, making them versatile for cutting both wood and metal. Carbide-tipped blades are the most durable and are used for cutting through tough materials like cast iron and stainless steel. Choose the blade material based on the type of material you will be cutting most frequently.
Teeth Per Inch (TPI)TPI refers to the number of teeth per inch on the blade. This spec affects the speed and smoothness of the cut. Blades with a lower TPI (6-10) are designed for faster, rougher cuts in wood and other soft materials. Blades with a medium TPI (10-18) offer a balance between speed and smoothness, suitable for cutting both wood and metal. High TPI blades (18-24+) provide smoother, more precise cuts and are ideal for cutting metal and thin materials. Consider the type of cut you need: rough and fast, or smooth and precise, to determine the appropriate TPI.
Blade LengthBlade length affects the depth of the cut and the reach of the blade. Common lengths range from 4 to 12 inches. Shorter blades (4-6 inches) are more rigid and provide better control for precise cuts in tight spaces. Medium-length blades (6-9 inches) offer a balance of control and reach, suitable for general-purpose cutting. Longer blades (9-12 inches) are more flexible and can cut through thicker materials or reach into deeper spaces. Choose the blade length based on the thickness of the material you will be cutting and the accessibility of the cutting area.
Blade ThicknessBlade thickness affects the strength and flexibility of the blade. Thicker blades (0.05 inches or more) are more durable and less likely to bend or break, making them suitable for heavy-duty cutting tasks. Thinner blades (0.035 inches or less) are more flexible and can make tighter turns, ideal for intricate cuts and cutting in tight spaces. Consider the type of cutting you will be doing: heavy-duty and straight cuts or intricate and curved cuts, to determine the appropriate blade thickness.
Blade DesignBlade design includes features like tooth shape, gullet size, and special coatings. Tooth shape can be straight, wavy, or variable, affecting the cutting speed and smoothness. Gullet size, the space between teeth, affects the removal of material during cutting. Special coatings, like anti-rust or anti-stick, can enhance the blade's performance and longevity. Choose a blade design that matches your specific cutting needs, whether you need fast material removal, smooth cuts, or enhanced durability.

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