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10 Best Sawzall Blades 2025 in the United States

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#1

Winner

Diablo DS0908CF10 9" 8TPI Steel Demon Carbide Teeth Reciprocating Saw Blades for Thick Metal (10-Pack)

Rating
10.0
Chosen by1,458
Material
Blade Design

Most important from
1676 reviews

Material
These blades are the best for cutting heavy 1-inch plates, whether aluminum or steel, lasting 3 to 4 times longer than bi-metal blades.
Blade Design
Cuts through hardened steel effortlessly, just like a hot knife through butter.

The Diablo Steel Demon Carbide Teeth Reciprocating Saw Blades are specifically designed for extreme metal cutting, making them an excellent choice for those who frequently work with high-strength alloys, cast iron, and stainless steel. With a carbide tooth design and an 8 TPI (teeth per inch) count, these blades offer superior cutting power and durability.

The 9-inch blade length and 0.56-inch thickness contribute to their robustness, allowing for clean and accurate cuts due to the 1-inch oversized blade body which reduces vibration and chatter. Additionally, the Perma-SHIELD Non-Stick Coating helps the blades resist heat, gumming, and corrosion, enhancing their lifespan and performance.

Each blade is ultra-hardened with TiCo Hi-Density carbide, promising up to 50 times longer cutting life compared to standard bi-metal blades in extreme metal applications. The 10-pack ensures you have plenty of replacements available for extended projects. However, the specialized design and materials may make these blades more expensive than standard options, and their 8 TPI might not be as effective for finer cuts in thinner materials. For heavy-duty cutting tasks, their performance and durability are hard to beat, making them a valuable investment for professionals and serious DIY enthusiasts.

Rating
10.0
Chosen by1,458
Material
Blade Design

Most important from
1676 reviews

Material
These blades are the best for cutting heavy 1-inch plates, whether aluminum or steel, lasting 3 to 4 times longer than bi-metal blades.
Blade Design
Cuts through hardened steel effortlessly, just like a hot knife through butter.
#2

25 Pack 9 inch 14/18 TPI Diablo Steel Demon Bi-Metal Auto Dismantling Reciprocating Saw Blades for 1/16-5/16 Medium Metals

These Diablo Steel Demon sawzall blades come in a 25-pack, each blade measuring 9 inches long with a thickness of 0.06 inches. They are made of alloy steel, known for durability and resistance to wear, which makes them suitable for cutting medium metals. The blades have a tooth count that varies between 14 and 18 TPI (teeth per inch), providing a good balance between speed and smoothness of the cut—14 TPI is better for faster, rougher cuts, while 18 TPI offers finer control. The bi-metal construction typically means the blades combine flexibility with toughness, reducing the risk of breaking during demanding jobs.

These blades are designed specifically for auto dismantling and similar metal cutting tasks, which aligns well with their medium metal suitability. At 0.06 inches thick, they are not the thinnest blades available, which might slightly affect cutting speed but adds strength. The pack size is generous for frequent users or those working on multiple projects. These blades might be less ideal for very fine or delicate cuts where a higher TPI or thinner blade would perform better.

The product is branded Brock but marketed under Diablo Steel Demon style, which could cause some confusion. This set is a solid choice for people who need reliable, durable blades for medium metal cutting in automotive or similar work, offering durability and versatility without specialized features for ultra-precision cutting.

#3

WORKPRO 32-Piece Reciprocating Saw Blade Set - Metal/Woodcutting Saw Blades, Pruner Saw Blades with Organizer Pouch

Rating
9.1
Material

Most important from
14781 reviews

Material
Each blade performs well in its respective material, slicing through wood smoothly and efficiently, and cutting steel pipes impressively.

The WORKPRO 32-Piece Reciprocating Saw Blade Set is a versatile and comprehensive kit designed for a range of cutting tasks. The set includes blades made from Cr-V steel for woodcutting and bi-metal for cutting metal, making it suitable for various materials like wood, metal, plastic, and drywall. With different teeth per inch (TPI) options, such as 24 TPI for thin metal and 3 TPI for wood, you'll have the flexibility to handle different types of cuts, from fine to rough. The blade lengths vary, with options like 4-inch, 6-inch, and 9-inch, ensuring you have the right blade for different applications.

The included pruning saw blade is ideal for cutting branches up to 180 mm in diameter. The thickness and design of the blades enhance their durability and cutting efficiency. Compatibility with all reciprocating saw brands adds to its convenience. However, the set primarily caters to basic woodworking and metal cutting tasks, so it might not be the best choice for more specialized or heavy-duty applications.

The organizer pouch included is a handy feature for keeping the blades neatly stored and easily portable. On the downside, if you need blades specifically for cutting materials with embedded nails, these may not be the best as they are recommended for use free of nails. This set is a good value for general use around the home or for light construction projects.

Rating
9.1
Material

Most important from
14781 reviews

Material
Each blade performs well in its respective material, slicing through wood smoothly and efficiently, and cutting steel pipes impressively.

Buying Guide for the Best Sawzall Blades

Choosing the right Sawzall blade is crucial for ensuring efficient and effective cutting. Sawzall blades, also known as reciprocating saw blades, come in various types and specifications, each designed for different materials and cutting tasks. Understanding these specifications will help you select the best blade for your needs, ensuring safety, precision, and longevity of the blade.
MaterialThe material of the blade determines its durability and suitability for cutting different materials. Common materials include high-carbon steel (HCS), high-speed steel (HSS), bi-metal, and carbide-tipped. HCS blades are flexible and ideal for cutting wood and plastic. HSS blades are harder and more heat-resistant, making them suitable for cutting metal. Bi-metal blades combine flexibility and durability, making them versatile for cutting both wood and metal. Carbide-tipped blades are the most durable and are used for cutting through tough materials like cast iron and stainless steel. Choose the blade material based on the type of material you will be cutting most frequently.
Teeth Per Inch (TPI)TPI refers to the number of teeth per inch on the blade. This spec affects the speed and smoothness of the cut. Blades with a lower TPI (6-10) are designed for faster, rougher cuts in wood and other soft materials. Blades with a medium TPI (10-18) offer a balance between speed and smoothness, suitable for cutting both wood and metal. High TPI blades (18-24+) provide smoother, more precise cuts and are ideal for cutting metal and thin materials. Consider the type of cut you need: rough and fast, or smooth and precise, to determine the appropriate TPI.
Blade LengthBlade length affects the depth of the cut and the reach of the blade. Common lengths range from 4 to 12 inches. Shorter blades (4-6 inches) are more rigid and provide better control for precise cuts in tight spaces. Medium-length blades (6-9 inches) offer a balance of control and reach, suitable for general-purpose cutting. Longer blades (9-12 inches) are more flexible and can cut through thicker materials or reach into deeper spaces. Choose the blade length based on the thickness of the material you will be cutting and the accessibility of the cutting area.
Blade ThicknessBlade thickness affects the strength and flexibility of the blade. Thicker blades (0.05 inches or more) are more durable and less likely to bend or break, making them suitable for heavy-duty cutting tasks. Thinner blades (0.035 inches or less) are more flexible and can make tighter turns, ideal for intricate cuts and cutting in tight spaces. Consider the type of cutting you will be doing: heavy-duty and straight cuts or intricate and curved cuts, to determine the appropriate blade thickness.
Blade DesignBlade design includes features like tooth shape, gullet size, and special coatings. Tooth shape can be straight, wavy, or variable, affecting the cutting speed and smoothness. Gullet size, the space between teeth, affects the removal of material during cutting. Special coatings, like anti-rust or anti-stick, can enhance the blade's performance and longevity. Choose a blade design that matches your specific cutting needs, whether you need fast material removal, smooth cuts, or enhanced durability.

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