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7 Best Small Wire Welder 2025 in the United States

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Our Top Picks

#1

Winner

YESWELDER 135Amp MIG Welder,110V Flux Core Welder Flux Core MIG/Lift TIG/Stick 3-in-1 Large LED Digital Display Welding Machine IGBT Inverter Welder FLUX-135PRO

Rating
9.7
Chosen by1,207
Wire Feed Speed
Portability
Input Voltage

Most important from
4081 reviews

Wire Feed Speed
It comes with a helpful sheet for new welders to understand voltage and wire feed speed for different material thicknesses.
Portability
The YESWELDER 135Amp MIG Welder makes welding thin metal much easier and is appreciated for its small size and lightweight design.
Input Voltage
This little welder is a powerhouse, easily burning a bead into a 3/16 plate with just flux core wire and running on 110 volts.

The YESWELDER 135Amp MIG Welder is a versatile 3-in-1 device that offers MIG, Stick, and Lift TIG welding capabilities. With a maximum output of 135 Amps, it can handle mild steel up to 2/5” thick, making it suitable for various small to medium jobs. The device is compatible with 2LB .030” and .035” flux core wire, providing flexibility in material choice. It operates at 110V, which is standard for household outlets, enhancing its convenience for home use.

The advanced digital display and synergic control simplify the operation, especially for beginners, by automatically adjusting voltage with wire feed speed. Safety features like voltage fluctuation compensation and protection against overcurrent and overload add peace of mind during use. Portability is another strong point, as it weighs just 11.4 lbs, making it easy to carry around.

However, remember that the Lift TIG torch needs to be purchased separately. Users should also note the arc force and hot start functions must be activated for optimal performance when operating above 50A in arc mode. This welder is best suited for hobbyists, DIY enthusiasts, and small workshop owners looking for a versatile and portable welding solution.

Rating
9.7
Chosen by1,207
Wire Feed Speed
Portability
Input Voltage

Most important from
4081 reviews

Wire Feed Speed
It comes with a helpful sheet for new welders to understand voltage and wire feed speed for different material thicknesses.
Portability
The YESWELDER 135Amp MIG Welder makes welding thin metal much easier and is appreciated for its small size and lightweight design.
Input Voltage
This little welder is a powerhouse, easily burning a bead into a 3/16 plate with just flux core wire and running on 110 volts.
#2

Lincoln Electric 90i FC Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5255-1

Rating
9.4
Portability
Input Voltage
Material Compatibility

Most important from
589 reviews

Portability
Its portability is a standout feature, taking up less space than most other welding equipment.
Input Voltage
The Lincoln Electric 90i FC is impressively compact and runs on standard 110V power, making it highly convenient for home use.
Material Compatibility
This welder performs exceptionally well on 1/4” steel plates, welding hotter and better than expected.

The Lincoln Electric 90i FC Flux Core Wire Feed Weld-PAK Welder is a versatile and user-friendly option for small welding jobs. It operates on 120V input power, making it convenient to use anywhere there's a standard power outlet. This welder can handle materials up to 1/4 inch thick, which is suitable for DIY projects, hobbyists, and home repairs.

Its lightweight design (15 lbs) and included shoulder strap make it highly portable, ideal for maintenance tasks and mobile welders. The protective metal case also ensures durability and protection from the elements. The welder features simple controls with two knobs for adjusting wire speed and voltage, allowing for smooth operation and precise weld tuning, thanks to its inverter power source.

The machine's focus on small jobs means it may not be suitable for more demanding professional applications or thicker materials. Despite these limitations, the Lincoln Electric 90i FC offers a practical and efficient solution for small-scale welding tasks.

Rating
9.4
Portability
Input Voltage
Material Compatibility

Most important from
589 reviews

Portability
Its portability is a standout feature, taking up less space than most other welding equipment.
Input Voltage
The Lincoln Electric 90i FC is impressively compact and runs on standard 110V power, making it highly convenient for home use.
Material Compatibility
This welder performs exceptionally well on 1/4” steel plates, welding hotter and better than expected.
#3

Lincoln Electric Power MIG 211i MIG Welder K6080-1

Rating
9.2
Input Voltage

Most important from
69 reviews

Input Voltage
This machine will up your game, offering better penetration and less slag and spatter, even outperforming the Lincoln 140 on 110V.

The Lincoln Electric Power MIG 211i MIG Welder K6080-1 is a versatile small-wire welder designed for different welding processes such as MIG, Flux-Cored, and Spool Gun. One of its strengths is the dual input voltage capability (120V and 230V), making it adaptable to various power supplies and suitable for both home garages and professional workshops.

The lightweight and portable design, weighing only 41 lbs, along with an ergonomic case featuring multiple lift points, enhances mobility and ease of use. The simple user interface with a seven-segment display and basic knob controls makes it user-friendly, especially for beginners. The robust and reliable wire drive system ensures consistent wire feeding, leading to a smoother welding experience.

Additionally, the included Magnum Pro 100L Welding Gun offers increased comfort with an enhanced grip, reduced hand fatigue, and improved control, beneficial for extended use periods. The Lincoln Electric Power MIG 211i is a reliable and portable choice, suited for various welding applications and environments.

Rating
9.2
Input Voltage

Most important from
69 reviews

Input Voltage
This machine will up your game, offering better penetration and less slag and spatter, even outperforming the Lincoln 140 on 110V.

Buying Guide for the Best Small Wire Welder

Choosing the right small wire welder can be a bit overwhelming, but with the right information, you can make an informed decision that suits your needs. Small wire welders are versatile tools used for various welding tasks, from automotive repairs to DIY projects. To pick the best fit for you, consider the key specifications and how they align with your intended use. Here are some important specs to look at and understand when selecting a small wire welder.
Amperage RangeAmperage range refers to the amount of electrical current the welder can produce. This is important because different welding tasks require different levels of power. For light-duty tasks like thin metal welding, a lower amperage range (20-100 amps) is sufficient. For heavier tasks like thicker metal welding, you might need a higher amperage range (100-200 amps). Consider what types of projects you will be working on to determine the appropriate amperage range for your needs.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is usually expressed as a percentage over a 10-minute period. For example, a 30% duty cycle at 90 amps means the welder can run for 3 minutes at 90 amps before requiring a 7-minute rest. If you plan to do long welding sessions, look for a welder with a higher duty cycle. For occasional or short welding tasks, a lower duty cycle may be sufficient.
Wire Feed SpeedWire feed speed controls how quickly the welding wire is fed into the weld. This affects the quality and consistency of the weld. Adjustable wire feed speed is important because it allows you to fine-tune the welder for different materials and thicknesses. If you are working with a variety of metals, look for a welder with a wide range of wire feed speeds. For specific tasks, you can choose a welder with a speed that matches your needs.
PortabilityPortability refers to how easy it is to move the welder around. This is important if you need to transport the welder to different job sites or work areas. Portable welders are typically lighter and more compact. If you plan to use the welder in a fixed location, portability may not be as crucial. However, if you need to move it frequently, look for a welder that is easy to carry and has features like handles or wheels.
Input VoltageInput voltage is the electrical power required to operate the welder. Small wire welders typically come in 110V or 220V options. 110V welders can be plugged into standard household outlets, making them convenient for home use. 220V welders require a special outlet and provide more power, suitable for industrial or heavy-duty tasks. Consider where you will be using the welder and ensure you have the appropriate power source available.
Material CompatibilityMaterial compatibility refers to the types of metals the welder can effectively weld. Common materials include steel, stainless steel, and aluminum. Some welders are better suited for specific materials, so it's important to know what you will be working with. If you plan to weld a variety of metals, look for a versatile welder that can handle different materials. For specialized tasks, choose a welder that is optimized for the specific metal you will be using.

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