9 Best Stud Welders 2025 in the United States

The VEVOR Stud Welder Kit is designed primarily for auto body repair, making it a solid choice for users needing a tool to fix dents and pull studs on vehicles. It features a durable ABS casing that can handle high temperatures up to about 118°C, along with built-in thermal protection to prevent overheating during extended use. This enhances safety and reliability for longer jobs. The power source is corded electric, providing consistent energy with an 800VA rating, which should be sufficient for most small to medium-sized studs commonly used in automotive repairs.

The kit supports stud diameters around 2.0 mm to 2.5 mm, ideal for typical dent pulling tasks. Portability is reasonably good given the included compact toolbox, although the weight is 28.5 pounds, which might be a bit heavy for frequent transport but manageable for workshop use. Ease of use is a strong point: the stud gun has a simple one-handed trigger and a non-slip vinyl handle, plus a heavy-duty slide hammer that helps firmly grip studs without slipping. The kit comes with a comprehensive range of accessories such as nails, hooks, electrodes, and a test board, covering most common dent repair needs right out of the box.

This stud welder kit is well-suited for DIY enthusiasts or professionals focused on automotive dent repairs who want a reliable, easy-to-use tool with good thermal protection and a complete accessory set. The corded design may limit flexibility compared to battery-operated models, but it ensures consistent power delivery for the intended tasks.

The StudPro 2500XI Stud Welder is a solid choice for those needing a reliable, corded electric stud welder for residential use.

It is capable of shooting CD studs ranging from #4 to 1/4.

The StudPro 3125XI Stud Welder is a versatile and capable tool for welding tasks, particularly within the gauge range of #14 to 5/16 inches. It operates on a standard 110 VAC, making it compatible with most power outlets.

The welder comes with five collets and an assortment of 250 flanged mild steel CD studs, which enhances its utility out of the box. This makes it a good option for those needing to start using it immediately without purchasing additional accessories. The included one-year parts and labor warranty offers some peace of mind regarding its durability and manufacturer support.

Its weight of 50 pounds may make it less portable and harder to maneuver for certain users. The absence of batteries makes it straightforward but restricts it to areas with available electric power. This stud welder is suited for those who need a reliable and robust tool for various welding tasks but may not be the best choice for those looking for a highly portable or lightweight option.