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10 Best Thermal Shirt 2025 in the United States

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Our Top Picks

#1

Winner

Under Armour Men's Armour HeatGear Compression Long-Sleeve T-Shirt , Black (001)/White, Medium

Rating
9.7
Chosen by1,371
Material
Fit

Most important from
18899 reviews

Material
Comfortable and stretchy with a lightweight fabric that looks expensive, this shirt can be machine washed and is durable. It doesn't make you sweat and is breathable, making it perfect for work, exercise, or running.
Fit
Fits perfectly and is very comfortable, even for those with long arms. It's a great added layer for warmth and works well under a work shirt.

The Under Armour Men's Armour HeatGear Compression Long-Sleeve T-Shirt is designed for active individuals looking for high-performance wear. The material is a blend of 84% Polyester and 16% Elastane, which makes it lightweight and stretchy. This shirt excels in moisture-wicking, meaning it effectively pulls sweat away from your skin and dries quickly, keeping you comfortable during intense activities.

Additionally, the mesh underarm and back panels provide excellent ventilation, preventing overheating. The ergonomic design ensures that seams are placed in low-abrasion areas, which enhances durability and comfort. The hybrid raglan sleeves offer a full range of motion, making this shirt suitable for activities that require flexibility. With its ultra-tight, second-skin fit, it offers a compression feel that supports muscles and improves blood flow.

The UPF 30 rating is a nice bonus, offering some protection against harmful sun rays. This shirt is machine washable, which adds to its convenience. Anyone engaged in sports or intense physical activities would benefit the most from this thermal shirt.

Rating
9.7
Chosen by1,371
Material
Fit

Most important from
18899 reviews

Material
Comfortable and stretchy with a lightweight fabric that looks expensive, this shirt can be machine washed and is durable. It doesn't make you sweat and is breathable, making it perfect for work, exercise, or running.
Fit
Fits perfectly and is very comfortable, even for those with long arms. It's a great added layer for warmth and works well under a work shirt.
#2

Merino.tech Merino Wool Base Layer Women 100% Merino Wool Lightweight Long Sleeve Thermal Shirts + Wool Socks (Medium, 165 Charcoal)

Rating
9.4
Material
Fit
Moisture-Wicking

Most important from
3197 reviews

Material
The shirt is incredibly soft and cozy, with no itchiness even for sensitive skin.
Fit
The fit is comfortable and true to size, with the ability to gently stretch to the desired size if needed.
Moisture-Wicking
This base layer is perfect for layering, offering both warmth and breathability.
Odor Resistance
The shirt resists odors, allowing for multiple wears between washes.
Seams and Construction
Excellent quality and washes beautifully without pilling.

The Merino.tech Merino Wool Base Layer for Women is made from 100% Merino wool, providing a high-quality material known for its softness and comfort. The shirt comes in three weight options: lightweight (165 g/m²), midweight (250 g/m²), and heavyweight (320 g/m²), allowing versatility for different weather conditions. The lightweight version is ideal for daily wear and layering.

The moisture-wicking and odor-resistant properties of Merino wool ensure that this shirt keeps you dry and fresh, making it suitable for various activities such as hiking or daily use. The lack of itchiness and the soft feel of the 17.5-micron wool add to the comfort, even with prolonged wear. Additionally, it is machine washable, though hand washing and air drying are recommended for longevity.

The included Merino wool socks add extra value to the purchase. It’s reassuring to know that the product is backed by a satisfaction promise, which can be a significant factor in customer peace of mind. The shirt offers many benefits, though its imported origin might be a downside for those preferring locally made products.

Rating
9.4
Material
Fit
Moisture-Wicking

Most important from
3197 reviews

Material
The shirt is incredibly soft and cozy, with no itchiness even for sensitive skin.
Fit
The fit is comfortable and true to size, with the ability to gently stretch to the desired size if needed.
Moisture-Wicking
This base layer is perfect for layering, offering both warmth and breathability.
Odor Resistance
The shirt resists odors, allowing for multiple wears between washes.
Seams and Construction
Excellent quality and washes beautifully without pilling.
#3

Thermajohn Thermal Shirts for Men Long Sleeve Thermal Compression Shirts for Men Base Layer Cold Weather (Charcoal, Large)

Rating
9.2
Material
Fit
Seams and Construction

Most important from
7515 reviews

Material
Made from nice material that's lightweight and well-made.
Fit
Runs a bit small, so consider sizing up if you're between sizes.
Seams and Construction
Stitching is flawless, contributing to its overall excellent quality.

The Thermajohn Thermal Shirts for Men are designed to provide warmth and comfort for cold weather conditions. Made from a blend of 92% polyester and 8% spandex, the material is both durable and flexible. The shirt offers a comfortable, snug fit that is ideal for layering under other garments. Its lightweight design ensures that it doesn't feel bulky when worn, making it suitable for both outdoor activities and indoor use as pajamas.

One of the key features is its moisture-wicking capability, which helps keep you dry by effectively drawing away sweat. This is particularly beneficial for active individuals or those who tend to sweat more. While the product does not explicitly mention odor resistance, the moisture-wicking attribute helps reduce sweat buildup, which can indirectly minimize odors.

The ultra-soft fleece lining adds an extra layer of comfort and warmth, making it ideal for prolonged wear. Additionally, the shirt is designed with a 4-way stretch fabric, allowing for better freedom of movement without causing chafing or discomfort. The seams and construction appear to be well-made, aiming to prevent any irritation or bunching during wear. It is worth noting that the product is imported from China, which may be a consideration for those looking for locally-made products. The machine-washable feature adds convenience for maintenance. The Thermajohn Thermal Shirts are a solid choice for anyone needing a reliable base layer to combat cold weather, whether for outdoor activities, work, or casual use.

Rating
9.2
Material
Fit
Seams and Construction

Most important from
7515 reviews

Material
Made from nice material that's lightweight and well-made.
Fit
Runs a bit small, so consider sizing up if you're between sizes.
Seams and Construction
Stitching is flawless, contributing to its overall excellent quality.

Buying Guide for the Best Thermal Shirt

When choosing a thermal shirt, it's important to consider various factors to ensure you get the best fit for your needs. Thermal shirts are designed to keep you warm by trapping body heat and wicking away moisture. They are essential for cold weather activities or simply staying warm during the winter months. Here are some key specifications to consider when selecting a thermal shirt.
MaterialThe material of a thermal shirt is crucial because it determines the shirt's warmth, comfort, and moisture-wicking abilities. Common materials include wool, synthetic fibers, and cotton blends. Wool, especially merino wool, is excellent for warmth and moisture-wicking but can be more expensive. Synthetic fibers like polyester are good for moisture-wicking and are often more affordable, but they may not be as warm as wool. Cotton blends are comfortable but can retain moisture, making them less ideal for very cold or wet conditions. Choose a material based on your activity level and the climate you'll be in.
FitThe fit of a thermal shirt affects its ability to trap heat and wick moisture. A snug fit is generally better for thermal efficiency as it keeps the fabric close to your skin, allowing it to trap body heat and wick away sweat effectively. However, it should not be too tight to restrict movement or cause discomfort. A looser fit may be more comfortable for casual wear but might not provide the same level of warmth and moisture management. Consider your intended use—active outdoor activities may benefit from a snug fit, while casual wear might be more comfortable with a looser fit.
WeightThermal shirts come in different weights, typically categorized as lightweight, midweight, and heavyweight. Lightweight thermals are best for mild to cool conditions or as a base layer for high-intensity activities where you might generate a lot of body heat. Midweight thermals offer a balance of warmth and breathability, suitable for moderately cold conditions or lower-intensity activities. Heavyweight thermals provide maximum warmth and are ideal for very cold conditions or low-activity situations. Choose the weight based on the temperature you'll be facing and your activity level.
Moisture-WickingMoisture-wicking is the ability of the fabric to draw sweat away from your skin to keep you dry and comfortable. This is important because staying dry helps maintain body heat and prevents chills. Materials like wool and synthetic fibers are generally good at moisture-wicking, while cotton is not. If you plan to engage in activities that will make you sweat, prioritize a thermal shirt with good moisture-wicking properties to stay warm and dry.
Odor ResistanceOdor resistance is a feature that helps keep your thermal shirt smelling fresh even after prolonged use. This is particularly important for activities like hiking or camping where you might not have the opportunity to wash your clothes frequently. Wool naturally has odor-resistant properties, while some synthetic materials are treated with antimicrobial finishes to prevent odor buildup. If you expect to wear your thermal shirt for extended periods without washing, consider one with good odor resistance.
Seams and ConstructionThe seams and overall construction of a thermal shirt can affect both comfort and durability. Flatlock seams are ideal because they lie flat against the skin, reducing the risk of chafing and irritation. Reinforced seams and high-quality stitching can enhance the durability of the shirt, making it last longer even with frequent use. Pay attention to the construction details if you plan to use the thermal shirt for rigorous activities or if you have sensitive skin that is prone to chafing.

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