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10 Best Tubing Notcher 2026 in the United States

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Our Top Picks

#1

Winner

Baileigh Manual Pipe Notcher (TN-200M)

Rating
10.0
Chosen by1,125
Ease of Use

Most important from
6 reviews

Ease of Use
Easy to use and significantly reduces manual effort.

The Baileigh Manual Pipe Notcher (TN-200M) is designed for users who need to create precise notches in 1.5” and 2” schedule 40 pipes at a 90° angle. One of its main strengths is the high-quality chromium blades, which are known for producing excellent notches and maintaining their sharpness over time. The fully-machined steel housing adds to the notcher's durability, ensuring that it can withstand regular use without losing accuracy, making it a reliable choice for both professionals and DIY enthusiasts.

Its compact design, weighing just 33 lbs., makes it easy to transport, allowing users to operate it in various settings, whether at a workbench or in the field. This portability is a significant advantage for those who need flexibility in their workspace. Additionally, Baileigh backs the product with a 1-year parts warranty and lifetime technical support, providing peace of mind for buyers.

There are a few drawbacks to consider. Being a manual notcher, it might require more physical effort compared to electric models, which could be a concern for users who have higher volume tasks or prefer less strenuous tools. The notcher's capacity is limited to 1.5” and 2” pipes, which may not meet the needs of users looking to work with larger pipe sizes. The Baileigh Manual Pipe Notcher is a solid option for those who need a durable, portable, and efficient tool for notching pipes, but it may not be the best fit for users requiring a more powerful or larger-capacity solution.

Rating
10.0
Chosen by1,125
Ease of Use

Most important from
6 reviews

Ease of Use
Easy to use and significantly reduces manual effort.
#2

Baileigh Hole Saw Notcher, 2" Capacity (Model TN-210H)

Rating
9.7
Material Compatibility
Angle Adjustment
Durability and Build Quality

Most important from
16 reviews

Material Compatibility
It works effectively with light fence and electrical tubing, as well as heavier schedule 40 pipe.
Angle Adjustment
The angle markings are painted, which may fade over time, requiring a protractor for accuracy.
Durability and Build Quality
The notcher is well made and offers good value for its price.

The Baileigh Hole Saw Notcher (TN-210H) is designed for those looking to create precise notches in tubing, particularly useful for metal fabricators and hobbyists. One of its standout features is the maximum capacity of 2" round tubes, which should meet the needs of most small to medium projects. The option to mount it vertically on a drill press or use with a hand drill adds versatility, allowing users to choose the setup that best fits their workspace and preferences.

The construction quality is solid, with a steel plate frame that enhances accuracy and durability. Users can expect a long lifespan from the machine, thanks to the 1" ground and polished spindle shaft that minimizes vibration. This is particularly beneficial for achieving clean cuts, which is essential for any metalworking task.

An added bonus is the inclusion of .5" and 5/8" spindle adapters, accommodating different hole saw sizes, although these saws must be purchased separately. The use of industrial-grade, replaceable needle bearings is another point in favor of this product, as it contributes to the longevity and maintenance ease. However, the notcher does have some limitations. It is hand-powered, which may not be suitable for heavy-duty tasks requiring more robust power. Some users might find this to be a drawback, especially if they are working on larger projects that demand more strength. Additionally, while the notcher is compact and lightweight at 9.5 pounds, its size may limit the types of tubing that can be used without additional support fixtures.

The Baileigh Hole Saw Notcher (TN-210H) is a reliable tool for those engaged in metalwork, especially for smaller projects and hobbyists. It’s durable and user-friendly but may not meet the power needs of heavy-duty applications.

Rating
9.7
Material Compatibility
Angle Adjustment
Durability and Build Quality

Most important from
16 reviews

Material Compatibility
It works effectively with light fence and electrical tubing, as well as heavier schedule 40 pipe.
Angle Adjustment
The angle markings are painted, which may fade over time, requiring a protractor for accuracy.
Durability and Build Quality
The notcher is well made and offers good value for its price.
#3

Baileigh Manual Pipe Notcher (TN-125M)

The Baileigh Manual Pipe Notcher (TN-125M) is a versatile tool designed for those who need to notch pipes at a 90° angle. It is capable of handling .75", 1", and 1.25" schedule 40 pipes, making it suitable for various pipe sizes. This notcher is made from machined steel, offering durability and precision, and can be easily mounted to a bench or transported to job sites due to its relatively light weight of 18.25 pounds.

The powder-coated finish adds to its durability, ensuring it withstands regular use. Additionally, it comes with a 1-year parts warranty and lifetime technical support by phone, providing peace of mind to users. However, it's worth noting that the angle adjustment is fixed at 90°, which might be limiting for those requiring more flexibility in their projects. Also, as a manual notcher, it requires more physical effort compared to powered alternatives.

Despite these drawbacks, the Baileigh Manual Pipe Notcher is a sturdy and reliable tool for anyone needing precise pipe notching for standard sizes.

Buying Guide for the Best Tubing Notcher

Choosing the right tubing notcher can make a significant difference in the quality and efficiency of your metalworking projects. A tubing notcher is a tool used to create precise notches in tubes or pipes, which is essential for creating strong and accurate joints. When selecting a tubing notcher, it's important to consider several key specifications to ensure you get the best fit for your needs. Understanding these specifications will help you make an informed decision and achieve the best results in your work.
Type of NotcherThere are different types of tubing notchers, including hole saw notchers, end mill notchers, and abrasive belt notchers. The type of notcher you choose will depend on the specific requirements of your project. Hole saw notchers are versatile and suitable for most general applications. End mill notchers provide more precision and are ideal for complex angles and thicker materials. Abrasive belt notchers are great for high-volume production and offer a smooth finish. Consider the type of work you will be doing and choose a notcher that matches your needs.
Material CompatibilityNot all tubing notchers are designed to handle every type of material. Some are better suited for softer metals like aluminum, while others can handle harder materials like stainless steel. It's important to check the material compatibility of the notcher to ensure it can handle the tubes or pipes you will be working with. If you frequently work with a variety of materials, look for a versatile notcher that can accommodate different types of metals.
Notching CapacityThe notching capacity refers to the maximum diameter and wall thickness of the tube that the notcher can handle. This is a crucial spec because it determines the size of the tubes you can work with. For light-duty projects, a notcher with a smaller capacity may suffice. However, for heavy-duty or industrial applications, you will need a notcher with a larger capacity to handle thicker and larger diameter tubes. Assess the typical size of the tubes you work with and choose a notcher that can accommodate them.
Angle AdjustmentAngle adjustment is the ability of the notcher to create notches at various angles. This feature is important for creating precise joints, especially in complex projects that require different angles. Some notchers offer fixed angles, while others provide adjustable angles for more flexibility. If your projects involve a variety of angles, an adjustable notcher will be more beneficial. Consider the range of angles you need and choose a notcher that offers the appropriate adjustment capabilities.
Ease of UseThe ease of use of a tubing notcher can greatly impact your productivity and the quality of your work. Look for features such as clear markings, easy-to-use clamps, and smooth operation. A notcher that is user-friendly will save you time and reduce the likelihood of errors. If you are new to using tubing notchers, consider models that are known for their simplicity and ease of setup. Experienced users might prioritize advanced features that enhance precision and efficiency.
Durability and Build QualityDurability and build quality are important factors to consider, especially if you plan to use the notcher frequently or for heavy-duty applications. A well-built notcher made from high-quality materials will last longer and perform better over time. Check for features like sturdy construction, high-quality bearings, and robust clamps. Investing in a durable notcher will save you money in the long run by reducing the need for repairs or replacements.

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