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10 Best Flux Core Wire Welder 2025 in the United States

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Our Top Picks

#1

Winner

YESWELDER 135Amp MIG Welder,110V Flux Core Welder Flux Core MIG/Lift TIG/Stick 3-in-1 Large LED Digital Display Welding Machine IGBT Inverter Welder FLUX-135PRO

Rating
9.8
Chosen by1,315
Amperage Range
Input Voltage
Wire Feed Speed

Most important from
4081 reviews

Amperage Range
For small DIY projects, this welder is perfect and doesn't require high amperage, making it cost-effective and efficient.
Input Voltage
It welds quickly and efficiently, even on 110 volts, and produces strong, stable welds.
Wire Feed Speed
The welder is easy to use, even for beginners, thanks to the helpful guide on voltage and wire feed speed.
Portability
The machine is lightweight and portable, which is highly appreciated for its convenience.
Ease of Use
This welder is much easier to use on thin metal compared to older models, making it ideal for small DIY projects.

The YESWELDER 135Amp MIG Welder is a versatile and portable option for those in need of a reliable flux-core wire welder. With an amperage output of up to 135 amps, it can effectively weld mild steel plates up to 2/5 inches thick, making it suitable for a range of welding projects. The unit supports three processes: gasless MIG, stick, and Lift TIG, which gives users flexibility depending on their welding needs. If you choose to use TIG, an additional torch is required, which could be an added expense for some.

One of its standout features is the advanced digital display, which enhances usability by providing clear information during operation. Coupled with synergic control, beginners will find it easier to adjust wire feed speed and voltage without much hassle. Safety features, including automatic voltage compensation and overload protection, ensure a safer welding experience.

Weighing only 11.4 pounds, the welder is highly portable, making it convenient for users who need to transport their equipment frequently. While the lightweight design is a plus, some may find the build quality less robust compared to heavier models. The YESWELDER 135Amp MIG Welder is an excellent choice for DIY enthusiasts and hobbyists looking for a budget-friendly yet versatile welding machine. Professionals seeking more heavy-duty performance may want to consider higher-end options.

Rating
9.8
Chosen by1,315
Amperage Range
Input Voltage
Wire Feed Speed

Most important from
4081 reviews

Amperage Range
For small DIY projects, this welder is perfect and doesn't require high amperage, making it cost-effective and efficient.
Input Voltage
It welds quickly and efficiently, even on 110 volts, and produces strong, stable welds.
Wire Feed Speed
The welder is easy to use, even for beginners, thanks to the helpful guide on voltage and wire feed speed.
Portability
The machine is lightweight and portable, which is highly appreciated for its convenience.
Ease of Use
This welder is much easier to use on thin metal compared to older models, making it ideal for small DIY projects.
#2

Lincoln Electric 90i FC Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5255-1

Rating
9.6
Amperage Range
Input Voltage
Portability

Most important from
589 reviews

Amperage Range
The welder has all the power needed, easily tripping a 20A breaker on the highest setting.
Input Voltage
This welder is wonderfully compact and runs off standard 110V power, making it perfect for home use.
Portability
The portability is impressive, with the welder taking up less space than a backpack of welding supplies.
Ease of Use
Setting it up and using it is very easy, even for those without extensive welding experience.

The Lincoln Electric 90i FC Flux Core Wire Feed Welder is designed for those looking for a portable and user-friendly welding solution, particularly for small jobs. With an amperage range suitable for welding up to 1/4 inch material, it’s ideal for DIY enthusiasts, hobbyists, and home repair tasks. Its lightweight design (only 15 lbs) and included shoulder strap enhance portability, making it easy to use in various locations, from home workshops to job sites.

One of its standout features is the simple control system, with two knobs that allow users to adjust wire speed and voltage easily. This makes it accessible for beginners who may not have extensive welding experience. The inverter technology also contributes to smoother welds and improved efficiency compared to traditional models, which is a definite plus for achieving good results.

While it excels in many areas, there are some limitations to consider. The welder operates on a 120V input, which might restrict its power output for more heavy-duty applications. Additionally, it's primarily designed for flux-core welding, so if you’re looking for more versatility with other welding types, this might not be the best fit. The included accessories—such as a welding gun, nozzle, and protective metal case—add value, offering everything you need to get started right out of the box. But, if your projects demand a higher duty cycle or larger amperage range, you may find this welder underwhelming in those aspects.

Rating
9.6
Amperage Range
Input Voltage
Portability

Most important from
589 reviews

Amperage Range
The welder has all the power needed, easily tripping a 20A breaker on the highest setting.
Input Voltage
This welder is wonderfully compact and runs off standard 110V power, making it perfect for home use.
Portability
The portability is impressive, with the welder taking up less space than a backpack of welding supplies.
Ease of Use
Setting it up and using it is very easy, even for those without extensive welding experience.
#3

YESWELDER Flux Core Gasless Mig Wire, Mild Steel E71TGS .030-Diameter, 2-Pound Strong ABS Plastic Spool

The YESWELDER Flux Core Gasless Mig Wire is designed for welding mild steel and stands out due to its gasless operation, which makes it convenient for outdoor use, especially in windy conditions. It has a smooth arc action, high feedability, and is easy to weld with, which should appeal to both beginners and experienced welders. The low spatter and easy slag removal contribute to a cleaner and more efficient welding process.

Additionally, the wire offers full slag coverage and good bead appearance, which results in professional-looking welds. The wire comes on a durable ABS plastic spool that is strong and resistant to damage, ensuring smooth operation in the welding machine. Weighing 2 pounds with a diameter of .030 inches, it’s suitable for small to medium-scale welding tasks.

However, it's important to note that this product does not include a welder machine itself, and users should ensure compatibility with their existing equipment. Ideal for those who need a reliable and easy-to-use flux core wire for various welding projects, particularly in less controlled environments.

Buying Guide for the Best Flux Core Wire Welder

Choosing the right flux core wire welder can be a bit overwhelming, but with the right knowledge, you can find the perfect fit for your needs. Flux core wire welders are popular for their ease of use and ability to weld thicker materials without the need for a shielding gas. When selecting a welder, consider the type of projects you'll be working on, the materials you'll be welding, and your level of experience. Here are some key specifications to help guide your decision.
Amperage RangeAmperage range refers to the range of electrical current the welder can produce. This is important because different materials and thicknesses require different amperage levels. For light-duty projects and thinner materials, a lower amperage range (e.g., 30-140 amps) is sufficient. For heavier-duty projects and thicker materials, you'll need a higher amperage range (e.g., 140-250 amps). Consider the types of projects you'll be working on to determine the appropriate amperage range for your needs.
Duty CycleThe duty cycle indicates how long the welder can operate continuously before needing to cool down. It is usually expressed as a percentage of a 10-minute period. For example, a 20% duty cycle at 90 amps means the welder can run for 2 minutes and then needs 8 minutes to cool down. If you plan to work on longer projects or need to weld continuously, look for a welder with a higher duty cycle. For occasional or hobbyist use, a lower duty cycle may be sufficient.
Input VoltageInput voltage is the electrical power required to operate the welder. Most flux core wire welders are designed to run on either 120V or 240V power. 120V welders are suitable for home use and can be plugged into standard household outlets, making them convenient for light to medium-duty projects. 240V welders require a special outlet and are better suited for heavy-duty projects and professional use. Choose a welder with an input voltage that matches your available power source and project requirements.
Wire Feed SpeedWire feed speed controls how quickly the welding wire is fed into the weld. This affects the quality and consistency of the weld. Adjustable wire feed speed allows you to fine-tune the welder for different materials and thicknesses. For beginners, a welder with a wide range of wire feed speeds and easy adjustments is ideal. More experienced welders may prefer a machine with precise control over the wire feed speed for more specialized projects.
PortabilityPortability refers to how easy it is to move the welder around. This is important if you need to transport the welder to different job sites or work in various locations. Lighter, more compact welders are easier to carry and store, making them ideal for hobbyists and small projects. Heavier, more robust welders may offer more power and features but can be cumbersome to move. Consider your workspace and how often you'll need to move the welder when evaluating portability.
Ease of UseEase of use encompasses features that make the welder user-friendly, such as intuitive controls, clear instructions, and automatic settings. For beginners, a welder with simple setup and operation is crucial to ensure a positive experience and good results. Look for features like automatic voltage adjustment, clear labeling, and user-friendly interfaces. Experienced welders may prefer more advanced features that allow for greater control and customization.

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