10 Best Mens Thermal Underwear 2025 in the United States

The WEERTI Thermal Underwear for Men is a solid choice if you're looking for reliable warmth during cold weather. It features a soft fleece lining made mainly of polyester and a small amount of spandex, which makes the fabric stretchy and comfortable without feeling tight or restrictive. This four-way stretch fabric allows for easy movement whether you're layering it under clothes or wearing it at home. The material's weight strikes a nice balance—not too bulky but still warm enough to lock in your body heat throughout the day. A big plus is the moisture-wicking ability, which helps pull sweat away from your skin and controls odor, keeping you dry and fresh even during active use. This makes it versatile for wearing at the gym, outdoors, or just lounging around.

While polyester is great for warmth and moisture control, it might not be as breathable as natural fibers like wool, so if you’re extremely active or prone to overheating, you might want to consider that. Also, since the product is machine washable, care is simple, which is always convenient. The fit is described as flexible and non-bunching, meaning it should feel comfortable under your clothes without riding up or feeling bulky. This thermal set works well as a base layer for anyone needing dependable warmth in cold conditions, whether for outdoor activities or everyday use. If softness, stretch, and moisture control are important to you, WEERTI’s thermal underwear covers those bases nicely.

The Merino.tech Merino Wool Base Layer Mens Set is a solid choice for anyone looking for thermal underwear that combines comfort, warmth, and functionality. One of its greatest strengths is the use of 100% superfine merino wool, which is soft against the skin and prevents itching. The midweight option at 250 g/m² strikes a good balance between warmth and breathability, making it suitable for various outdoor activities or lounging at home. The moisture-wicking and odor-resistant properties are also impressive, allowing for longer wear without uncomfortable dampness or unpleasant smells.

Additionally, the set includes a pair of Merino wool hiking socks, adding extra value to the purchase. The design avoids the common issues of bunching and overheating often experienced with cotton thermal wear, making it more comfortable for all-day use.

On the downside, care instructions suggest hand washing and laying flat to dry, which may not suit everyone's laundry habits or convenience preferences. Also, while the price point is justified by the quality, it may be higher than some budget-conscious shoppers prefer, especially if they lack experience with wool products. This base layer set is ideal for outdoor enthusiasts or anyone needing reliable warmth during colder months. However, those who favor simpler maintenance or are on a tight budget might want to consider other options. With a satisfaction promise backing the purchase, it offers peace of mind for buyers looking to invest in quality thermal wear.

The Carhartt Men's Force Midweight Waffle Base Layer Pant is designed to keep you warm and dry during cold weather activities. Made from 100% polyester with Carhartt’s Force technology, it effectively wicks sweat away from your skin and dries quickly, helping you stay comfortable and reducing the chance of getting chilled. The midweight fabric strikes a good balance—not too heavy but warm enough for layering, while the waffle knit texture adds insulation without bulk.

In terms of fit, it offers a contoured front with a fly and a brushed elastic waistband that feels soft and stays in place. The flatlock seams reduce chafing when you move around, and the tagless design eliminates irritation from labels. The fabric is synthetic, which may not feel as natural as cotton to some, and sizing advice suggests buying a larger size if you’re between sizes, indicating it might run a bit snug for certain builds.

This pant is well suited for men needing reliable warmth and moisture control in cold or active conditions, such as working outdoors or layering for winter sports.