10 Best Thermal Underwear 2026 in the United States

The Merino.tech Merino Wool Base Layer Mens Set is a solid choice if you want reliable and comfortable thermal underwear made from 100% superfine merino wool. It comes in a midweight option (250 g/m²), which strikes a good balance for staying warm without feeling bulky—ideal for cooler weather or active outdoor use. The wool is soft and itch-free, making it comfortable for all-day wear, which is a big plus since some wool products can feel scratchy. Thanks to natural moisture-wicking, it helps keep you dry by pulling sweat away from your skin, and its odor-resistant qualities mean you can wear it longer without smelling, which is especially handy for hiking or multi-day activities.

The fit is designed to avoid bunching or overheating, adding to comfort during movement. It also comes with a free pair of merino wool hiking socks, which adds good value. One downside is the care instructions: while the label says machine wash, hand washing and laying flat to dry are recommended to maintain durability and shape over time, which might be a bit more effort than some users prefer.

While midweight is versatile, if you need extreme cold protection or very light layering, you would need to look at their heavyweight or lightweight versions separately. This set suits men looking for breathable, comfortable thermal underwear with natural performance features, especially for outdoor activities or extended wear.

The WEERTI Thermal Underwear for Men is designed to keep you warm and comfortable during cold weather, making it a solid choice for anyone needing reliable base layers. Made from a blend of 92% polyester and 8% spandex with a fleece lining, this set offers good insulation by trapping body heat while staying lightweight. The snug fit is like a second skin, which helps minimize heat loss and works well under various types of clothing, from casual wear to more formal outfits.

One of its strong points is the moisture-wicking fabric that effectively pulls sweat away from the skin, keeping you dry and preventing that uncomfortable clammy feeling. The material also stretches in all directions, allowing freedom of movement without feeling restrictive, and the seams are designed to be durable, lowering the risk of tears during active use.

This thermal underwear performs well for men seeking a comfortable, warm, and moisture-managing base layer suitable for winter activities or simply staying cozy indoors.

The Cuddl Duds Women's Thermal Underwear set is designed to keep you warm and comfortable during cold weather. Made primarily of polyester with some spandex, it offers a soft, brushed fleece inside for warmth and a sleek outer layer that feels smooth against the skin. The heavyweight fabric and dense knit provide good insulation without feeling bulky, making it a practical base layer to wear under clothes or on its own while lounging. Thanks to the spandex stretch, the fit is flexible and moves with you, which is great for staying comfortable on the go.

It also includes thoughtful features like thumb holes on the sleeves and a tag-free label to avoid irritation. The moisture-wicking fabric works well to pull sweat away from your skin, helping you stay dry during activity, while the material blocks over 50% of UV rays, adding extra protection if you’re outdoors. Weighing about 15 ounces for the set, it’s substantial enough to provide warmth but not overly heavy.

This thermal underwear is suited for women looking for a cozy, practical base layer that balances comfort, moisture management, and stretch for everyday cold-weather use.