We Use CookiesWe use cookies to enhance the security, performance, functionality and for analytical and promotional activities. By continuing to browse this site you are agreeing to our privacy policy

9 Best Plus Size Thermal Underwear 2025 in the United States

How do we rank products for you?

Our technology thoroughly searches through the online shopping world, reviewing hundreds of sites. We then process and analyze this information, updating in real-time to bring you the latest top-rated products. This way, you always get the best and most current options available.

headphones-stars

Our Top Picks

#1

Winner

Cuddl Duds Womens Thermal Underwear - Heavyweight Base Layer 2-Piece Set - Cozy Moisture-Wicking Long Johns - Winter Clothing - Peacoat Navy - Large

Rating
9.8
Chosen by1,153
Material
Fit
Weight

Most important from
2953 reviews

Material
The material feels durable and well-made, ensuring long-lasting wearability.
Fit
The fit is just right—not too tight, but snug enough to keep the warmth in.
Weight
The fleece lining provides excellent warmth without adding bulk, making it perfect for layering.
Moisture-Wicking
It's smooth and comfortable under outerwear, and breathes well, ideal for extreme cold.

The Cuddl Duds Thermal Underwear for Women is designed to keep you warm and comfortable during cold weather. Made from a blend of 93% Polyester and 7% Spandex, this thermal set provides a good balance of warmth and stretch. The brushed fleece interior offers extra coziness, while the matte soft exterior adds a stylish touch. This thermal wear is heavyweight, which can be beneficial for extreme cold but may feel a bit too warm for milder conditions.

The moisture-wicking fabric effectively absorbs and evaporates sweat, keeping you dry throughout the day. The spandex stretch ensures a snug fit, and the high elasticity accommodates a range of body movements, making it suitable for active wear as well as lounging. The design includes modern rise leggings and a thumbhole sleeve top, providing added comfort and functionality. Seams are designed to minimize chafing, enhancing overall wearability. For ease of maintenance, this set is machine washable.

While the sleek design makes it versatile enough to wear as a base layer or on its own, some users might find the set a bit bulky under tight-fitting clothes. The 50+ UV protection feature is a nice bonus for those spending time outdoors. However, the heavyweight nature and snug fit may not be ideal for everyone, particularly those who prefer looser or lighter layers. This thermal underwear set is an excellent choice for women looking for stylish and functional cold-weather clothing that offers complete comfort.

Rating
9.8
Chosen by1,153
Material
Fit
Weight

Most important from
2953 reviews

Material
The material feels durable and well-made, ensuring long-lasting wearability.
Fit
The fit is just right—not too tight, but snug enough to keep the warmth in.
Weight
The fleece lining provides excellent warmth without adding bulk, making it perfect for layering.
Moisture-Wicking
It's smooth and comfortable under outerwear, and breathes well, ideal for extreme cold.
#2

Fruit of the Loom Women's Micro Waffle Premium Thermal Set, Black, 4X

Rating
9.6
Material
Fit
Seams

Most important from
5538 reviews

Material
Lightweight yet warm, thanks to polyester fibers trapping heat.
Fit
Fit can be awkward, especially for those with longer arms or fluctuating weight.
Seams
Stitching is robust, promising durability over time.
Elasticity
The waistband may feel tight but stretches out with wear.

The Fruit of the Loom Women's Micro Waffle Premium Thermal Set in Black, size 4X, is crafted with a blend of 80% polyester and 20% cotton, ensuring softness and durability. The micro waffle fabric allows for a flexible fit, which is essential for comfort, especially in plus-size clothing.

This set is designed to keep you warm in cold to moderately cold conditions, making it suitable for winter wear or cooler climates. The polyester content typically aids in managing sweat, keeping you dry. The lack of tags is a thoughtful addition, reducing any discomfort from itching or irritation. Machine washability adds to the convenience of caring for this set.

Ideal for those seeking comfortable and warm plus-size thermal underwear, this set seems a good choice. More detailed information on certain specifications could enhance decision-making.

Rating
9.6
Material
Fit
Seams

Most important from
5538 reviews

Material
Lightweight yet warm, thanks to polyester fibers trapping heat.
Fit
Fit can be awkward, especially for those with longer arms or fluctuating weight.
Seams
Stitching is robust, promising durability over time.
Elasticity
The waistband may feel tight but stretches out with wear.
#3

COOTRY Plus Size Thermal Underwear for Women Long Johns Fleece Lined Base Layer Sets Set - Lace Black 3XL

Rating
9.3
Material
Fit
Weight

Most important from
531 reviews

Material
Perfect as pajamas, they offer super soft, stretchy material and come in great colors, ideal for cold nights or lounging at home.
Fit
True to size with an excellent feel, these thermals fit well even for shorter individuals and hold up well through wash and wear.
Weight
Snuggly warm and beautiful, they provide lightweight comfort, making them an essential part of outdoor attire.

The COOTRY Plus Size Thermal Underwear for Women in Lace Black 3XL is designed to keep you warm and comfortable during the cold months. Made from a blend of 95% polyester and 5% spandex, this set features a cozy fleece lining and a lightweight design that avoids bulk. The material is breathable and stretchy, thanks to its Four-Way stretch technology, which ensures a snug fit and retains its shape over time.

This set includes a long sleeve top and full-length pants, making it versatile for both outdoor activities and daily wear at home. Available in sizes from X-Large to 4X-Large, it accommodates various body types comfortably. The moisture-wicking properties help keep you dry during physical activities, and the easy-care instructions allow for machine washing, which is convenient for regular use.

While the product offers warmth and comfort, it may not be suitable for those preferring natural fabrics over synthetic blends. Additionally, the seams and elasticity seem well-designed for plus-size figures, providing a secure fit without feeling restrictive. This thermal underwear set could be an excellent choice for women seeking warmth without sacrificing mobility or comfort during winter activities.

Rating
9.3
Material
Fit
Weight

Most important from
531 reviews

Material
Perfect as pajamas, they offer super soft, stretchy material and come in great colors, ideal for cold nights or lounging at home.
Fit
True to size with an excellent feel, these thermals fit well even for shorter individuals and hold up well through wash and wear.
Weight
Snuggly warm and beautiful, they provide lightweight comfort, making them an essential part of outdoor attire.

Buying Guide for the Best Plus Size Thermal Underwear

Choosing the right plus-size thermal underwear is essential for staying warm and comfortable in cold weather. The right thermal underwear will provide insulation, wick moisture away from your skin, and fit comfortably without restricting movement. Here are some key specifications to consider when selecting plus-size thermal underwear to ensure you get the best fit and performance for your needs.
MaterialThe material of thermal underwear is crucial because it determines how well the garment will insulate and manage moisture. Common materials include wool, synthetic fibers, and blends. Wool is excellent for warmth and moisture-wicking but can be itchy for some people. Synthetic fibers like polyester are good for moisture management and are often more affordable. Blends combine the best properties of different materials. Choose a material based on your comfort preference and the level of activity you plan to engage in.
FitFit is important for comfort and effectiveness. Thermal underwear should fit snugly to trap body heat but not so tight that it restricts movement or causes discomfort. Look for options that offer a good range of sizes and consider trying on different brands to find the best fit for your body shape. If you plan to layer clothing over your thermal underwear, ensure it fits well under your outer layers.
WeightThermal underwear comes in different weights: lightweight, midweight, and heavyweight. Lightweight is suitable for mild to cool conditions and high activity levels. Midweight is versatile for a range of temperatures and activities. Heavyweight is best for very cold conditions and low activity levels. Choose the weight based on the climate you will be in and the intensity of your activities.
Moisture-WickingMoisture-wicking properties are essential to keep you dry and comfortable. This feature helps draw sweat away from your skin, preventing you from feeling cold and clammy. Look for thermal underwear that specifically mentions moisture-wicking capabilities, especially if you plan to be active while wearing them.
SeamsSeams can affect the comfort of thermal underwear. Flatlock seams are designed to minimize chafing and irritation, making them ideal for active wear. Check the construction of the seams and opt for flatlock or seamless designs if you are sensitive to chafing or plan to wear the underwear for extended periods.
ElasticityElasticity ensures that the thermal underwear moves with you and retains its shape. Look for garments with a good amount of stretch, which will provide a better fit and greater comfort. This is particularly important for plus-size individuals to ensure the underwear accommodates your body shape without feeling restrictive.
Care InstructionsProper care can extend the life of your thermal underwear. Check the care instructions to ensure they are easy to maintain. Some materials may require special washing conditions, such as cold water or air drying, to prevent damage. Choose thermal underwear that fits your lifestyle and maintenance preferences.

FAQ

Most Popular Categories Right Now